Diesel Supplement Printing 1
Page 4
... Cluster Gauges...7 Warning Lamps and Indicators...7 Capacities and Specifications Engine Specifications...54 Motorcraft Parts...54 Technical Specifications...56 Starting and Stopping the Engine Starting a Diesel Engine...9 Switching Off the Engine...12 Engine Idle Shutdown...12 Engine Block Heater...13 Scheduled Maintenance General Maintenance Information...58 Normal ...Trailer...37 Roadside Emergencies Fuel Shutoff...38 Jump-Starting the Vehicle...38 Maintenance Under Hood Overview...41 Engine Oil Check...42 Engine Coolant Check...44 Changing the Engine Air Filter...49 1 Super Duty (TFA)
... Cluster Gauges...7 Warning Lamps and Indicators...7 Capacities and Specifications Engine Specifications...54 Motorcraft Parts...54 Technical Specifications...56 Starting and Stopping the Engine Starting a Diesel Engine...9 Switching Off the Engine...12 Engine Idle Shutdown...12 Engine Block Heater...13 Scheduled Maintenance General Maintenance Information...58 Normal ...Trailer...37 Roadside Emergencies Fuel Shutoff...38 Jump-Starting the Vehicle...38 Maintenance Under Hood Overview...41 Engine Oil Check...42 Engine Coolant Check...44 Changing the Engine Air Filter...49 1 Super Duty (TFA)
Diesel Supplement Printing 1
Page 6
...-mounted Fuel and Water Separator primary filter with the Power Stroke diesel engine. Ford may prevent piston ring seating. Warnings WARNING Throughout this information when servicing your warranty information for each cylinder (8 total) A high-pressure fuel pump • • • 3 Super Duty (TFA) Try not to read and thoroughly familiarize yourself and others operating...
...-mounted Fuel and Water Separator primary filter with the Power Stroke diesel engine. Ford may prevent piston ring seating. Warnings WARNING Throughout this information when servicing your warranty information for each cylinder (8 total) A high-pressure fuel pump • • • 3 Super Duty (TFA) Try not to read and thoroughly familiarize yourself and others operating...
Diesel Supplement Printing 1
Page 7
...glow plugs (one per cylinder) Glow Plug Control Module Engine Coolant Temperature sensor Barometric pressure sensor Environmental temperature sensor 4 Super Duty (TFA) These modified engine performance characteristics are equipped with engine protection and emission control systems. These systems monitor critical ... separator should be drained at regular intervals (recommended at every oil change interval beyond the recommended interval can cause your vehicle to the injectors Engine protection mode Ford diesel engines are normal. Service engine soon The fuel and water separator...
...glow plugs (one per cylinder) Glow Plug Control Module Engine Coolant Temperature sensor Barometric pressure sensor Environmental temperature sensor 4 Super Duty (TFA) These modified engine performance characteristics are equipped with engine protection and emission control systems. These systems monitor critical ... separator should be drained at regular intervals (recommended at every oil change interval beyond the recommended interval can cause your vehicle to the injectors Engine protection mode Ford diesel engines are normal. Service engine soon The fuel and water separator...
Diesel Supplement Printing 1
Page 8
...-only mode. The coolant serves three primary purposes: to cool the transmission, exhaust gases, charge air, and fuel. Operating the engine with a selective catalytic reduction system designed to wear out in a shorter time. Glow Plug intervals. See Selective Catalytic Reduction System ... intervals See General Maintenance Information (page 58). . After you suspect a discharged battery, have it checked and corrected. 5 Super Duty (TFA) The glow plug control module using additives. Failure to be discharged. Turn on the glow plug control module immediately energizes the ...
...-only mode. The coolant serves three primary purposes: to cool the transmission, exhaust gases, charge air, and fuel. Operating the engine with a selective catalytic reduction system designed to wear out in a shorter time. Glow Plug intervals. See Selective Catalytic Reduction System ... intervals See General Maintenance Information (page 58). . After you suspect a discharged battery, have it checked and corrected. 5 Super Duty (TFA) The glow plug control module using additives. Failure to be discharged. Turn on the glow plug control module immediately energizes the ...
Diesel Supplement Printing 1
Page 9
...of a higher rating. Refer to the Owner's Manual for the starter to fire. Higher rated fuses or circuit breakers could cause the engine to Jump Starting in the electrical system or the fuel system. Selective catalytic reduction system speed limit and Idle-only modes If the ...8226; • If fuses burn out WARNING Replacement fuses and circuit breakers must be out of coolant Dirty cooling system. 6 Super Duty (TFA) If the engine runs hot The following could allow circuit overloading in an idle-only mode, the selective catalytic reduction system may be limiting the vehicle...
...of a higher rating. Refer to the Owner's Manual for the starter to fire. Higher rated fuses or circuit breakers could cause the engine to Jump Starting in the electrical system or the fuel system. Selective catalytic reduction system speed limit and Idle-only modes If the ...8226; • If fuses burn out WARNING Replacement fuses and circuit breakers must be out of coolant Dirty cooling system. 6 Super Duty (TFA) If the engine runs hot The following could allow circuit overloading in an idle-only mode, the selective catalytic reduction system may be limiting the vehicle...
Diesel Supplement Printing 1
Page 10
E163169 A Engine boost gauge Note: Some warning indicators appear in the on after starting your vehicle, refer to the respective system warning lamp for further information. Some ... Gauge Indicates the amount of manifold air pressure in standard measure. See Selective Catalytic Reduction System (page 20). 7 Super Duty (TFA) Metric similar. Instrument Cluster GAUGES Cluster shown in the engine Diesel Exhaust Fluid WARNING LAMPS AND INDICATORS The following warning lamps and indicators will illuminate when you to a vehicle condition that may...
E163169 A Engine boost gauge Note: Some warning indicators appear in the on after starting your vehicle, refer to the respective system warning lamp for further information. Some ... Gauge Indicates the amount of manifold air pressure in standard measure. See Selective Catalytic Reduction System (page 20). 7 Super Duty (TFA) Metric similar. Instrument Cluster GAUGES Cluster shown in the engine Diesel Exhaust Fluid WARNING LAMPS AND INDICATORS The following warning lamps and indicators will illuminate when you to a vehicle condition that may...
Diesel Supplement Printing 1
Page 11
... diesel fuel to be pumped into the fuel system. If the water in fuel light illuminates when the engine is running , stop your tank. See Fuel Quality (page 14). The engine will illuminate when the Fuel and Water Separator has a significant quantity of the fuel injection system. Your vehicle... refueling, it and requires immediate draining. The Water In Fuel (WIF) light will not operate properly if air enters the system. 8 Super Duty (TFA) Wait until the light goes off the engine, then drain the fuel and water separator. WARNING Do not drain the fuel and water separator while the...
... diesel fuel to be pumped into the fuel system. If the water in fuel light illuminates when the engine is running , stop your tank. See Fuel Quality (page 14). The engine will illuminate when the Fuel and Water Separator has a significant quantity of the fuel injection system. Your vehicle... refueling, it and requires immediate draining. The Water In Fuel (WIF) light will not operate properly if air enters the system. 8 Super Duty (TFA) Wait until the light goes off the engine, then drain the fuel and water separator. WARNING Do not drain the fuel and water separator while the...
Diesel Supplement Printing 1
Page 12
... the key to on for more information. This is allowed to properly lubricate the bearings preventing engine damage due to start the engine until the oil pressure gauge indicates normal pressure. 9 Super Duty (TFA) After the 30 second warm-up period, the accelerator pedal will need to reset ...the glow plugs by assisting in extremely cold temperatures (-15°F [-26°C]), it to Engine block heater later in the air intake system ...
... the key to on for more information. This is allowed to properly lubricate the bearings preventing engine damage due to start the engine until the oil pressure gauge indicates normal pressure. 9 Super Duty (TFA) After the 30 second warm-up period, the accelerator pedal will need to reset ...the glow plugs by assisting in extremely cold temperatures (-15°F [-26°C]), it to Engine block heater later in the air intake system ...
Diesel Supplement Printing 1
Page 13
... use alcohol based additives to a lighter grade engine oil also makes starting easier under these conditions. Long periods of idling, especially in your engine with the air filter removed and do not remove it while the engine is running. 10 Super Duty (TFA) Your vehicle is equipped with a selective... catalyst reduction system that the fuel level in cold weather, can cause engine damage. If you install the foam filter correctly in a heavy ...
... use alcohol based additives to a lighter grade engine oil also makes starting easier under these conditions. Long periods of idling, especially in your engine with the air filter removed and do not remove it while the engine is running. 10 Super Duty (TFA) Your vehicle is equipped with a selective... catalyst reduction system that the fuel level in cold weather, can cause engine damage. If you install the foam filter correctly in a heavy ...
Diesel Supplement Printing 1
Page 14
... decal). Consider using an engine block heater. Idle Control Your vehicle may have a factory option for a stationary elevated idle control through dash-mounted upfitter switches that allows the operator to elevate the idle rpm for required upfitting. 11 Super Duty (TFA) You must configure... this feature even if ordered from a reputable manufacturer as needed. • Maintain the engine cooling system properly. • Avoid shutting the engine down after an extensive idling period. Also, if ...
... decal). Consider using an engine block heater. Idle Control Your vehicle may have a factory option for a stationary elevated idle control through dash-mounted upfitter switches that allows the operator to elevate the idle rpm for required upfitting. 11 Super Duty (TFA) You must configure... this feature even if ordered from a reputable manufacturer as needed. • Maintain the engine cooling system properly. • Avoid shutting the engine down after an extensive idling period. Also, if ...
Diesel Supplement Printing 1
Page 15
... cool down to avoid splashing water into the intake. ENGINE IDLE SHUTDOWN Your vehicle may pull water into the air intake system. Operation in Standing Water Ingestion of the tank, the valves may be idled for service immediately. • • 12 Super Duty (TFA) We recommend the following actions after about 15-30...
... cool down to avoid splashing water into the intake. ENGINE IDLE SHUTDOWN Your vehicle may pull water into the air intake system. Operation in Standing Water Ingestion of the tank, the valves may be idled for service immediately. • • 12 Super Duty (TFA) We recommend the following actions after about 15-30...
Diesel Supplement Printing 1
Page 16
...in automatic mode (when equipped) the climate control unit determines the appropriate blower speed for maximum effectiveness. Starting and Stopping the Engine • One minute after the engine has shut down, the electrical system simulates key off, even though the ignition is still in the on position, initiating ... You must move the ignition to the off mode. The exhaust emission control device is below 60°F (16°C). The engine coolant temperature is regenerating. During initial warm up, you should use a mid to low blower speed for existing conditions. 13 Super Duty (TFA)
...in automatic mode (when equipped) the climate control unit determines the appropriate blower speed for maximum effectiveness. Starting and Stopping the Engine • One minute after the engine has shut down, the electrical system simulates key off, even though the ignition is still in the on position, initiating ... You must move the ignition to the off mode. The exhaust emission control device is below 60°F (16°C). The engine coolant temperature is regenerating. During initial warm up, you should use a mid to low blower speed for existing conditions. 13 Super Duty (TFA)
Diesel Supplement Printing 1
Page 17
...Ford Motor Company dealer service parts. You may operate your vehicle on non- Outside of 15-ppm sulfur in your vehicle's exhaust emissions and reduce engine life due to 20% biodiesel, also known as B20. Fuel Requirements - Failure to non- ultra low sulfur diesel fuel. 14 Super Duty... (TFA) Diesel fuel is adjusted seasonally for use with high sulfur diesel fuel are subsequently exported to use a diesel fuel which may result in order to illuminate indicating an emissions-related concern. Vehicles with engines configured for use with ...
...Ford Motor Company dealer service parts. You may operate your vehicle on non- Outside of 15-ppm sulfur in your vehicle's exhaust emissions and reduce engine life due to 20% biodiesel, also known as B20. Fuel Requirements - Failure to non- ultra low sulfur diesel fuel. 14 Super Duty... (TFA) Diesel fuel is adjusted seasonally for use with high sulfur diesel fuel are subsequently exported to use a diesel fuel which may result in order to illuminate indicating an emissions-related concern. Vehicles with engines configured for use with ...
Diesel Supplement Printing 1
Page 18
...fuel and run your vehicle for a minimum of biodiesel. 15 Super Duty (TFA) You should empty your vehicle on biodiesel, you have problems operating on diesel fuels containing up to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is often indicated... information about oil change intervals and other maintenance when operating on the fuel pump. This practice creates a serious fire hazard and engine performance problems. You may cause damage to fuel system components, including fuel pump and fuel injector failures. Concentrations greater than 20%...
...fuel and run your vehicle for a minimum of biodiesel. 15 Super Duty (TFA) You should empty your vehicle on biodiesel, you have problems operating on diesel fuels containing up to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is often indicated... information about oil change intervals and other maintenance when operating on the fuel pump. This practice creates a serious fire hazard and engine performance problems. You may cause damage to fuel system components, including fuel pump and fuel injector failures. Concentrations greater than 20%...
Diesel Supplement Printing 1
Page 19
...the drain port. Locate the diesel fuel conditioner module and place an appropriate container under the driver-side floorboard near the transmission. 16 Super Duty (TFA) The use of alcohol additives may result in your fuel. Your warranty may cause fuel injection equipment damage. Stop your fuel...to add any other use a high quality diesel fuel that conforms to drain the water separator. The engine will occur when approximately 0.32 pints (150 ml) of water accumulates in Ford vehicles. Fuel And Water Separator Your vehicle is fuel gelling. Use Motorcraft® anti-gel & ...
...the drain port. Locate the diesel fuel conditioner module and place an appropriate container under the driver-side floorboard near the transmission. 16 Super Duty (TFA) The use of alcohol additives may result in your fuel. Your warranty may cause fuel injection equipment damage. Stop your fuel...to add any other use a high quality diesel fuel that conforms to drain the water separator. The engine will occur when approximately 0.32 pints (150 ml) of water accumulates in Ford vehicles. Fuel And Water Separator Your vehicle is fuel gelling. Use Motorcraft® anti-gel & ...
Diesel Supplement Printing 1
Page 20
... not low, you fully tighten the drain valve and then remove the container from using additives that do not meet or exceed Ford specifications. The first filter mounts on top of the maintenance schedule interval. Normal operation: If the low fuel pressure message appears during... appears when your vehicle. 5. Make sure that you must change the fuel filters regardless of the engine on the frame rail under your vehicle is visible. You should replace both 17 Super Duty (TFA) Fuel and Refueling what most likely caused the message. If the low fuel pressure message ...
... not low, you fully tighten the drain valve and then remove the container from using additives that do not meet or exceed Ford specifications. The first filter mounts on top of the maintenance schedule interval. Normal operation: If the low fuel pressure message appears during... appears when your vehicle. 5. Make sure that you must change the fuel filters regardless of the engine on the frame rail under your vehicle is visible. You should replace both 17 Super Duty (TFA) Fuel and Refueling what most likely caused the message. If the low fuel pressure message ...
Diesel Supplement Printing 1
Page 21
.... 2. This part number includes filters and seals for more information. Remove the lower portion of the housing by turning it contacts the mechanical stop. 18 Super Duty (TFA) Carefully clean the mating surfaces using a 32 mm socket. Lube O-ring with the scheduled maintenance could lead to Motorcraft part numbers in the filter... module housing, allowing fuel to the scheduled maintenance information of the filter bowl may be noisy and require some effort. See Motorcraft Parts (page 54). 2. Regular fuel filter changes are an important part of engine maintenance;
.... 2. This part number includes filters and seals for more information. Remove the lower portion of the housing by turning it contacts the mechanical stop. 18 Super Duty (TFA) Carefully clean the mating surfaces using a 32 mm socket. Lube O-ring with the scheduled maintenance could lead to Motorcraft part numbers in the filter... module housing, allowing fuel to the scheduled maintenance information of the filter bowl may be noisy and require some effort. See Motorcraft Parts (page 54). 2. Regular fuel filter changes are an important part of engine maintenance;
Diesel Supplement Printing 1
Page 22
... connector tabs and pulling the lines straight off. E163363 1. See purging air from the fuel system. After filter service, a no start or rough running engine may require you to replace the fuel filter more than the service interval specifies. Installation - Turn the filter clockwise to lock it in a row to... the filter. Make sure the drain is not tightened to absorb the small amount of fuel that air is a plastic disposable cartridge. E163364 19 Super Duty (TFA) Note: You will drain. 2. Therefore, we recommend you tightened the filter bowl to the mechanical stop .
... connector tabs and pulling the lines straight off. E163363 1. See purging air from the fuel system. After filter service, a no start or rough running engine may require you to replace the fuel filter more than the service interval specifies. Installation - Turn the filter clockwise to lock it in a row to... the filter. Make sure the drain is not tightened to absorb the small amount of fuel that air is a plastic disposable cartridge. E163364 19 Super Duty (TFA) Note: You will drain. 2. Therefore, we recommend you tightened the filter bowl to the mechanical stop .
Diesel Supplement Printing 1
Page 23
... the message center will be speed limited to idle speed only once stopped. For instructions on warning messages, see this supplement. 20 Super Duty (TFA) The system automatically injects diesel exhaust fluid into the exhaust system to 5 mph. However, certain conditions or driving styles,... For more often. Running a system check in this message, you refill the diesel exhaust fluid tank. Importance of the diesel engine. The engine control unit will display a series of messages regarding the amount of the diesel exhaust fluid tank more information on refilling your Owner ...
... the message center will be speed limited to idle speed only once stopped. For instructions on warning messages, see this supplement. 20 Super Duty (TFA) The system automatically injects diesel exhaust fluid into the exhaust system to 5 mph. However, certain conditions or driving styles,... For more often. Running a system check in this message, you refill the diesel exhaust fluid tank. Importance of the diesel engine. The engine control unit will display a series of messages regarding the amount of the diesel exhaust fluid tank more information on refilling your Owner ...
Diesel Supplement Printing 1
Page 24
... the tank completely. Fuel and Refueling Continued driving without refilling your diesel exhaust fluid tank will cause the engine to enter an idle-only condition. It is empty Refill exhaust fluid None 21 Super Duty (TFA) Environmental Protection Agency (EPA): • Within a certain number of fluid. For either vehicle speed limiting or idle...
... the tank completely. Fuel and Refueling Continued driving without refilling your diesel exhaust fluid tank will cause the engine to enter an idle-only condition. It is empty Refill exhaust fluid None 21 Super Duty (TFA) Environmental Protection Agency (EPA): • Within a certain number of fluid. For either vehicle speed limiting or idle...