Owners Manual
Page 5
... maintenance recommendations for your vehicle. As the owner of this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. Tampering with the original emission related parts: Fuel injection system and internal parts Magneto or electronic battery ignition system Spark plugs Fuel filter Air cleaner element • • • • • PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise...
... maintenance recommendations for your vehicle. As the owner of this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. Tampering with the original emission related parts: Fuel injection system and internal parts Magneto or electronic battery ignition system Spark plugs Fuel filter Air cleaner element • • • • • PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise...
Owners Manual
Page 6
... Mule and should , of a new Kawasaki Mule. KAWASAKI HEAVY INDUSTRIES, LTD. FOREWORD Congratulations on their own work should remain with the proper operation of this manual. Please read this Owner's Manual aboard your new Mule so that you can refer to change without our prior written permission. The Service Manual contains detailed disassembly and maintenance information. Keep this Owner's Manual carefully before starting your Mule at the time...
... Mule and should , of a new Kawasaki Mule. KAWASAKI HEAVY INDUSTRIES, LTD. FOREWORD Congratulations on their own work should remain with the proper operation of this manual. Please read this Owner's Manual aboard your new Mule so that you can refer to change without our prior written permission. The Service Manual contains detailed disassembly and maintenance information. Keep this Owner's Manual carefully before starting your Mule at the time...
Owners Manual
Page 7
... DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering Wheel...Brake Pedal...Cargo Bed ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Horn Button ...Ignition Switch ...Hour Meter ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential...
... DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering Wheel...Brake Pedal...Cargo Bed ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Horn Button ...Ignition Switch ...Hour Meter ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential...
Owners Manual
Page 8
... Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Power Steering System...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ... 79...
... Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Power Steering System...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Cargo Bed Latches...Headlight Beam ...Battery ... 79...
Owners Manual
Page 11
10 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: Seating Capacity DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass Cargo Bed (L × W × H) Front Rear 3 305 mm (130.12 in.) 1 486 mm (58.50 in.) 1 925 mm (75.79 in.) 2 165 mm (85.24 ...287 mm (50.39 × 47.72 × 11.30 in.) Short bed mode 770 × 1 212 × 287 (30.31 × 47.72 × 11.30 in.) ENGINE Type Displacement Bore × Stroke OHV, 2-cylinder, 4-stroke, liquid-cooled 617 cm³ (37.6 cu in.) 76.0 × 68.0 mm ...
10 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: Seating Capacity DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass Cargo Bed (L × W × H) Front Rear 3 305 mm (130.12 in.) 1 486 mm (58.50 in.) 1 925 mm (75.79 in.) 2 165 mm (85.24 ...287 mm (50.39 × 47.72 × 11.30 in.) Short bed mode 770 × 1 212 × 287 (30.31 × 47.72 × 11.30 in.) ENGINE Type Displacement Bore × Stroke OHV, 2-cylinder, 4-stroke, liquid-cooled 617 cm³ (37.6 cu in.) 76.0 × 68.0 mm ...
Owners Manual
Page 12
... Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil 10.3 : 1 Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) API SF or SG API SH, SJ or SL with JASO MA, MA1 or MA2 SAE 10W-40 Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving...
... Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil 10.3 : 1 Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) API SF or SG API SH, SJ or SL with JASO MA, MA1 or MA2 SAE 10W-40 Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving...
Owners Manual
Page 16
Handgrip Battery 14. Air Cleaner (Belt Drive Torque Converter) 16. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Front Seat 7. 8. 9. 10. 11. 12. Rear Seat Seat Belts Cargo Bed Front Bumper Radiator Parking Brake 13. Belt Drive Torque Converter 17. LOCATION OF PARTS 15 LOCATION OF PARTS (Four-person mode) 1. 2. 3. 4. 5. 6. Latch 15.
Handgrip Battery 14. Air Cleaner (Belt Drive Torque Converter) 16. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Front Seat 7. 8. 9. 10. 11. 12. Rear Seat Seat Belts Cargo Bed Front Bumper Radiator Parking Brake 13. Belt Drive Torque Converter 17. LOCATION OF PARTS 15 LOCATION OF PARTS (Four-person mode) 1. 2. 3. 4. 5. 6. Latch 15.
Owners Manual
Page 18
LOCATION OF PARTS 17 30. 31. 32. 33. 34. 35. 36. Differential Shift Lever 42. Power Steering Warning Light 41. Brake Pedal Throttle Pedal Gear Shift Lever 2WD-4WD Shift Lever Oil Pressure Warning Light Right Glove Compartment 39. Left Glove Compartment Light Switch Horn Button Hour Meter Ignition Switch Latch Release Knob Coolant Temperature Warning Light 37. FI Warning Light 40. Brake Fluid Reserve Tank 43. 44. 45. 46. 47. Parking Brake Warning Light 38.
LOCATION OF PARTS 17 30. 31. 32. 33. 34. 35. 36. Differential Shift Lever 42. Power Steering Warning Light 41. Brake Pedal Throttle Pedal Gear Shift Lever 2WD-4WD Shift Lever Oil Pressure Warning Light Right Glove Compartment 39. Left Glove Compartment Light Switch Horn Button Hour Meter Ignition Switch Latch Release Knob Coolant Temperature Warning Light 37. FI Warning Light 40. Brake Fluid Reserve Tank 43. 44. 45. 46. 47. Parking Brake Warning Light 38.
Owners Manual
Page 19
Load) Warning (Cargo Bed) Warning (Refueling) Warning (Rear Seat Capacity) Cargo Bed Information Warning (Trailer-Towing Bracket) Warning (Hot Surfaces) Important Engine Information Specification Warning (Passengers in Cargo Bed) Information (Front Hood) Important Engine Information (California model only) Warning (Off-Highway Utility Vehicle) Warning (Front Cargo Hood) Caution (Shifting) Specification Warning (General) Warning (Pinching Fingers: both sides) Important Information (Tires/Max. 18 LOCATION OF LABELS LOCATION OF LABELS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. ...
Load) Warning (Cargo Bed) Warning (Refueling) Warning (Rear Seat Capacity) Cargo Bed Information Warning (Trailer-Towing Bracket) Warning (Hot Surfaces) Important Engine Information Specification Warning (Passengers in Cargo Bed) Information (Front Hood) Important Engine Information (California model only) Warning (Off-Highway Utility Vehicle) Warning (Front Cargo Hood) Caution (Shifting) Specification Warning (General) Warning (Pinching Fingers: both sides) Important Information (Tires/Max. 18 LOCATION OF LABELS LOCATION OF LABELS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. ...
Owners Manual
Page 29
... a trailer can make sure that extends beyond the rear of the vehicle. All cargo should be equally distributed from side to side. Cargo weight should be genuine Kawasaki components. Do not carry more than 16 km/h (10 mph) when pulling a trailer. They may affect vehicle handling in carrying cargo. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over...
... a trailer can make sure that extends beyond the rear of the vehicle. All cargo should be equally distributed from side to side. Cargo weight should be genuine Kawasaki components. Do not carry more than 16 km/h (10 mph) when pulling a trailer. They may affect vehicle handling in carrying cargo. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over...
Owners Manual
Page 35
...;The power steering system functions only when engine is in the "MAINTENANCE AND ADJUSTMENT" chapter. The system does not require regular maintenance by users. If the warning light illuminates any other steering problems, refer to have the system checked. Do not tamper with an electrical power steering system. The steering wheel position can be a problem with the light itself. 34 GENERAL INFORMATION j Power Steering Warning Light The power steering warning light will cause serious driving problems...
...;The power steering system functions only when engine is in the "MAINTENANCE AND ADJUSTMENT" chapter. The system does not require regular maintenance by users. If the warning light illuminates any other steering problems, refer to have the system checked. Do not tamper with an electrical power steering system. The steering wheel position can be a problem with the light itself. 34 GENERAL INFORMATION j Power Steering Warning Light The power steering warning light will cause serious driving problems...
Owners Manual
Page 39
... standard industry specifications may not be explosive under warranty. 38 GENERAL INFORMATION j WARNING Gasoline is extremely flammable and can lead to the top. Turn the ignition switch "OFF". Do not smoke. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 CAUTION If engine "knocking" or "pinging" occurs, use of a higher octane rating. Fuel Requirements: Fuel Type This vehicle is posted on the fuel tank, wipe...
... standard industry specifications may not be explosive under warranty. 38 GENERAL INFORMATION j WARNING Gasoline is extremely flammable and can lead to the top. Turn the ignition switch "OFF". Do not smoke. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 CAUTION If engine "knocking" or "pinging" occurs, use of a higher octane rating. Fuel Requirements: Fuel Type This vehicle is posted on the fuel tank, wipe...
Owners Manual
Page 45
... Kawasaki dealers can result. Do not turn the ignition switch key to make a new key in "N" (neutral) position. j START CAUTION Do not operate the starter continuously for the battery to make any additional spare keys Ask your keys here. Write your Kawasaki dealer. Blank keys are lost. 44 GENERAL INFORMATION OFF ON Engine off . you need, using your original key as a master or using the key code...
... Kawasaki dealers can result. Do not turn the ignition switch key to make a new key in "N" (neutral) position. j START CAUTION Do not operate the starter continuously for the battery to make any additional spare keys Ask your keys here. Write your Kawasaki dealer. Blank keys are lost. 44 GENERAL INFORMATION OFF ON Engine off . you need, using your original key as a master or using the key code...
Owners Manual
Page 56
.... j WARNING Failure to a safe operating condition. Air Cleaner ...Check the restriction gauge for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Engine oil ...Oil level between "H" and "L" lines on the dipstick (when engine is cold), no leaks. Do not start or run the engine in tank, no leaks. a colorless, odorless, poisonous gas. Fuel ...Enough fuel in a closed area such as a garage. Tires ...Air pressure (when cold...
.... j WARNING Failure to a safe operating condition. Air Cleaner ...Check the restriction gauge for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Engine oil ...Oil level between "H" and "L" lines on the dipstick (when engine is cold), no leaks. Do not start or run the engine in tank, no leaks. a colorless, odorless, poisonous gas. Fuel ...Enough fuel in a closed area such as a garage. Tires ...Air pressure (when cold...
Owners Manual
Page 61
... or towing a trailer, remember that load weight will increase braking distances. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. 60 HOW TO OPERATE Moving Off the brake pedal. • Depress Put the gear shift lever into the "H" (High) or "L" • (Low) position. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to...
... or towing a trailer, remember that load weight will increase braking distances. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. 60 HOW TO OPERATE Moving Off the brake pedal. • Depress Put the gear shift lever into the "H" (High) or "L" • (Low) position. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to...
Owners Manual
Page 84
... 5,000 km (3,000 (600 miles) miles) of use of use CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect Front final gear case oil and transmission case oil-change* 1 year D j • D • D •...
... 5,000 km (3,000 (600 miles) miles) of use of use CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect Front final gear case oil and transmission case oil-change* 1 year D j • D • D •...
Owners Manual
Page 95
... MAINTENANCE AND ADJUSTMENT Oil Change żBefore draining the oil, warm it with the rod. NOTE j A. Transmission Case B. "H" (High) Line C. the oil filler opening. żUse the same type and brand of oil that is too low, add the correct amount of • If oil. • Install the filler plug. Drain Plug WARNING To avoid a serious burn, never touch a hot muffler or exhaust...
... MAINTENANCE AND ADJUSTMENT Oil Change żBefore draining the oil, warm it with the rod. NOTE j A. Transmission Case B. "H" (High) Line C. the oil filler opening. żUse the same type and brand of oil that is too low, add the correct amount of • If oil. • Install the filler plug. Drain Plug WARNING To avoid a serious burn, never touch a hot muffler or exhaust...
Owners Manual
Page 96
Clean off any oil that no oil gets on the tires or rims. Oil on tires can cause an accident and injury. Transmission Case Oil Capacity 2.5 L (2.6 US qt) • Install the filler plug. Transmission case oil is damaged, replace it to the "H" (High) line on them slippery which can make them with a new one. MAINTENANCE AND ADJUSTMENT 95 • Remove the filler plug. the oil has completely...
Clean off any oil that no oil gets on the tires or rims. Oil on tires can cause an accident and injury. Transmission Case Oil Capacity 2.5 L (2.6 US qt) • Install the filler plug. Transmission case oil is damaged, replace it to the "H" (High) line on them slippery which can make them with a new one. MAINTENANCE AND ADJUSTMENT 95 • Remove the filler plug. the oil has completely...
Owners Manual
Page 116
j A. Adjustment is best performed by an authorized • Adjustment Kawasaki dealer since the brake light switch is depressed, the brake light goes on after about 10 mm (0.4 in .) it does not, check the bulb and, if necessary, • If adjust the brake light switch. Inspection • • Turn the ignition switch to adjust. CAUTION To avoid damaging the electrical connections inside the switch, be inspected in accordance...
j A. Adjustment is best performed by an authorized • Adjustment Kawasaki dealer since the brake light switch is depressed, the brake light goes on after about 10 mm (0.4 in .) it does not, check the bulb and, if necessary, • If adjust the brake light switch. Inspection • • Turn the ignition switch to adjust. CAUTION To avoid damaging the electrical connections inside the switch, be inspected in accordance...
Owners Manual
Page 135
... front and rear wheels to coat the cylinder walls. Dispose of clean, fresh water. j WARNING Gasoline is a toxic substance. NOTE WARNING Motor oil is extremely flammable and can be used oil properly. the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into your eyes immediately with liberal amounts of used . Turn the engine over the engine when performing this...
... front and rear wheels to coat the cylinder walls. Dispose of clean, fresh water. j WARNING Gasoline is a toxic substance. NOTE WARNING Motor oil is extremely flammable and can be used oil properly. the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into your eyes immediately with liberal amounts of used . Turn the engine over the engine when performing this...