Owners Manual
Page 6
... requirements necessary for purchase from any authorized Kawasaki motorcycle dealer. Keep this vehicle enroll in a motorcycle rider training program to do their Kawasaki Motorcycle, a Service Manual is available for safe motorcycle operation. Kawasaki strongly recommends that all operators of this Owner's Manual aboard your motorcycle's controls, its purpose is the product of Kawasaki's advanced engineering, exhaustive testing, and continuous striving for your...
... requirements necessary for purchase from any authorized Kawasaki motorcycle dealer. Keep this vehicle enroll in a motorcycle rider training program to do their Kawasaki Motorcycle, a Service Manual is available for safe motorcycle operation. Kawasaki strongly recommends that all operators of this Owner's Manual aboard your motorcycle's controls, its purpose is the product of Kawasaki's advanced engineering, exhaustive testing, and continuous striving for your...
Owners Manual
Page 8
... INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Speedometer and Tachometer: ...Coolant Temperature Gauge: ...Warning/Indicator Lights: ...Key ...Ignition Switch/Steering Lock ...To lock the steering: ...Right Handlebar Switches ...Engine Stop Switch: ...Starter Button: ...Left Handlebar Switches ...Dimmer Switch: ...Turn Signal Switch: ...Horn Button: ...8 12 13 16 19 22 22 23 23 24 24 25 26 27 27 28 28 28 29 29 Fuel Tank Cap ...Fuel Tank ...Fuel Tap ...Stand ...Helmet Hook ...Rear Carrier ...Tool Kit Container/Tool Kit ...Tying Hooks ...BREAK-IN...
... INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Speedometer and Tachometer: ...Coolant Temperature Gauge: ...Warning/Indicator Lights: ...Key ...Ignition Switch/Steering Lock ...To lock the steering: ...Right Handlebar Switches ...Engine Stop Switch: ...Starter Button: ...Left Handlebar Switches ...Dimmer Switch: ...Turn Signal Switch: ...Horn Button: ...8 12 13 16 19 22 22 23 23 24 24 25 26 27 27 28 28 28 29 29 Fuel Tank Cap ...Fuel Tank ...Fuel Tap ...Stand ...Helmet Hook ...Rear Carrier ...Tool Kit Container/Tool Kit ...Tying Hooks ...BREAK-IN...
Owners Manual
Page 9
... AND ADJUSTMENT 67 Periodic Maintenance Chart ...72 Engine Oil ...85 Cooling System ...91 Spark Plugs ...97 Evaporative Emission Control System (California model only) ...98 Kawasaki Clean Air System ...99 Valve Clearance ...100 Air Cleaner ...100 Throttle Control System ...104 Choke Lever ...108 Idle Speed ...109 Clutch ...110 Spark Arrester ...112 Drive Chain ...114 Brakes ...122 Brake Light Switches ...125 Front Fork ...127 Rear Shock Absorbers ...128 Wheels ...131 Tires - ...131 Battery ...134 Headlight Beam ...140 Rear Turn Signal Light ...142 Fuses ...142 General Lubrication ...144...
... AND ADJUSTMENT 67 Periodic Maintenance Chart ...72 Engine Oil ...85 Cooling System ...91 Spark Plugs ...97 Evaporative Emission Control System (California model only) ...98 Kawasaki Clean Air System ...99 Valve Clearance ...100 Air Cleaner ...100 Throttle Control System ...104 Choke Lever ...108 Idle Speed ...109 Clutch ...110 Spark Arrester ...112 Drive Chain ...114 Brakes ...122 Brake Light Switches ...125 Front Fork ...127 Rear Shock Absorbers ...128 Wheels ...131 Tires - ...131 Battery ...134 Headlight Beam ...140 Rear Turn Signal Light ...142 Fuses ...142 General Lubrication ...144...
Owners Manual
Page 23
...handling of the motorcycle, not only because of their weight, but can only warn that Kawasaki cannot assume responsibility for the results of such unintended use of such accessories will increase the mass of rider, passenger, baggage, and accessories must not exceed 182 kg (401 lb). LOADING INFORMATION 21 road clearance, banking capability (i.e., lean angle), control operation, wheel... will not be remedied under warranty. Poorly designed or installed items can result in an unsafe riding condition. 9. Maximum Load Weight of the steering assembly and can result in an unsafe riding...
...handling of the motorcycle, not only because of their weight, but can only warn that Kawasaki cannot assume responsibility for the results of such unintended use of such accessories will increase the mass of rider, passenger, baggage, and accessories must not exceed 182 kg (401 lb). LOADING INFORMATION 21 road clearance, banking capability (i.e., lean angle), control operation, wheel... will not be remedied under warranty. Poorly designed or installed items can result in an unsafe riding condition. 9. Maximum Load Weight of the steering assembly and can result in an unsafe riding...
Owners Manual
Page 26
... your keys here. Warning/Indicator Lights: : When the headlight is on and off. N: When the transmission is in severe damage from the tag with your Kawasaki dealers. Record the code from overheating. Participating Kawasaki dealers can use the code to left or right, the turn signal indicator light flashes on high beam, the high beam indicator light is used for the ignition switch/steering lock, seat lock, helmet hook and fuel tank cap.
... your keys here. Warning/Indicator Lights: : When the headlight is on and off. N: When the transmission is in severe damage from the tag with your Kawasaki dealers. Record the code from overheating. Participating Kawasaki dealers can use the code to left or right, the turn signal indicator light flashes on high beam, the high beam indicator light is used for the ignition switch/steering lock, seat lock, helmet hook and fuel tank cap.
Owners Manual
Page 60
... converter allowing the converter to overheat and become damaged when the engine is hot, or reduces converter performance when the engine is cold. only unleaded gasoline. This can ignite a fire, resulting in an area where flammable materials such as grasses or dry leaves may contact with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture flowing out of the catalytic converter...
... converter allowing the converter to overheat and become damaged when the engine is hot, or reduces converter performance when the engine is cold. only unleaded gasoline. This can ignite a fire, resulting in an area where flammable materials such as grasses or dry leaves may contact with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture flowing out of the catalytic converter...
Owners Manual
Page 62
... the rear wheel from too rapid acceleration or deceleration. The throttle should be smooth as in wet conditions or on the front and rear brakes. When going down , and grip the fuel tank with the knees for sudden braking may cause loss of control, especially when riding in passing, shift to a lower gear to obtain the necessary power. Riding at the proper rate of power to control vehicle speed...
... the rear wheel from too rapid acceleration or deceleration. The throttle should be smooth as in wet conditions or on the front and rear brakes. When going down , and grip the fuel tank with the knees for sudden braking may cause loss of control, especially when riding in passing, shift to a lower gear to obtain the necessary power. Riding at the proper rate of power to control vehicle speed...
Owners Manual
Page 65
... chain if dry. Clutch lever operates smoothly. Coolant level between level lines (when engine is cold). Check that steering and suspension components, axles, and all controls are properly tightened or fastened. Clutch ...Clutch lever play 2 ~ 3 mm (0.08 ~ 0.12 in .). SAFE OPERATION 63 Tires ...Air pressure (when cold): Front 150 kPa (1.5 kg/cm², 21 psi) Up to lock. Drive chain ...Slack 35 ~ 45 mm (1.4 ~ 1.8 in .) left. No brake fluid leakage. Steering...
... chain if dry. Clutch lever operates smoothly. Coolant level between level lines (when engine is cold). Check that steering and suspension components, axles, and all controls are properly tightened or fastened. Clutch ...Clutch lever play 2 ~ 3 mm (0.08 ~ 0.12 in .). SAFE OPERATION 63 Tires ...Air pressure (when cold): Front 150 kPa (1.5 kg/cm², 21 psi) Up to lock. Drive chain ...Slack 35 ~ 45 mm (1.4 ~ 1.8 in .) left. No brake fluid leakage. Steering...
Owners Manual
Page 81
inspect Brake light switch operation - inspect Every year • • • • • • • • • • • 124 125 127, 128 year • 127, 128 inspect Front forks/rear K shock absorber oil leak - MAINTENANCE AND ADJUSTMENT 79 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11...
inspect Brake light switch operation - inspect Every year • • • • • • • • • • • 124 125 127, 128 year • 127, 128 inspect Front forks/rear K shock absorber oil leak - MAINTENANCE AND ADJUSTMENT 79 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11...
Owners Manual
Page 87
... can cause engine seizure. MAINTENANCE AND ADJUSTMENT 85 Engine Oil In order for the engine, transmission, and clutch to function properly, maintain the engine oil at idle speed. Oil Level Inspection NOTICE Racing the engine before each ride and change the oil and replace the oil filter in the oil, but the oil itself loses its lubricative quality if used , • If wait several minutes until the oil settles. WARNING Motorcycle operation...
... can cause engine seizure. MAINTENANCE AND ADJUSTMENT 85 Engine Oil In order for the engine, transmission, and clutch to function properly, maintain the engine oil at idle speed. Oil Level Inspection NOTICE Racing the engine before each ride and change the oil and replace the oil filter in the oil, but the oil itself loses its lubricative quality if used , • If wait several minutes until the oil settles. WARNING Motorcycle operation...
Owners Manual
Page 89
A. MAINTENANCE AND ADJUSTMENT 87 • Remove the engine oil drain plug. Contact your local authorities for approved disposal methods or possible recycling. Drain Plug the oil completely drain with the • Let motorcycle perpendicular to the ground. WARNING Motor oil is a toxic substance. Dispose of used oil properly.
A. MAINTENANCE AND ADJUSTMENT 87 • Remove the engine oil drain plug. Contact your local authorities for approved disposal methods or possible recycling. Drain Plug the oil completely drain with the • Let motorcycle perpendicular to the ground. WARNING Motor oil is a toxic substance. Dispose of used oil properly.
Owners Manual
Page 115
A. Drain Plugs an open area away from combus• In tible materials, start the engine with a rubber mallet until carbon particles are purged from the muffler. MAINTENANCE AND ADJUSTMENT 113 Spark Arrester Cleaning WARNING The muffler can become extremely hot during this procedure, wear heatresistant gloves while cleaning the spark arrester. the drain plugs on the muffler with • the transmission in neutral. Raise and lower engine speed while tapping on the muf• Remove fler. Since the engine must be running during normal operation and cause severe burns.
A. Drain Plugs an open area away from combus• In tible materials, start the engine with a rubber mallet until carbon particles are purged from the muffler. MAINTENANCE AND ADJUSTMENT 113 Spark Arrester Cleaning WARNING The muffler can become extremely hot during this procedure, wear heatresistant gloves while cleaning the spark arrester. the drain plugs on the muffler with • the transmission in neutral. Raise and lower engine speed while tapping on the muf• Remove fler. Since the engine must be running during normal operation and cause severe burns.
Owners Manual
Page 122
WARNING For safety, use only the standard chain. the rear wheel to inspect the • Rotate drive chain for wear limits. See Service Manual for damaged rollers, and • A. Since the chain may wear unevenly, take measurements at several places. have it installed by an authorized Kawasaki dealer. NOTE Drive Chain 20-Link Length Service Limit 323 mm (12.7 in.) ○ Sprocket wear is an endless...
WARNING For safety, use only the standard chain. the rear wheel to inspect the • Rotate drive chain for wear limits. See Service Manual for damaged rollers, and • A. Since the chain may wear unevenly, take measurements at several places. have it installed by an authorized Kawasaki dealer. NOTE Drive Chain 20-Link Length Service Limit 323 mm (12.7 in.) ○ Sprocket wear is an endless...
Owners Manual
Page 127
... immediately by an authorized Kawasaki dealer. • • • Inspection Turn the ignition key to inspect the front brake light switch. The brake light should be defective. MAINTENANCE AND ADJUSTMENT 125 adjustment on . The front brake light switch requires no adjustment, but the rear brake light switch should go on when the front brake is applied, there might be air in the brake lines or the brake may be adjusted in...
... immediately by an authorized Kawasaki dealer. • • • Inspection Turn the ignition key to inspect the front brake light switch. The brake light should be defective. MAINTENANCE AND ADJUSTMENT 125 adjustment on . The front brake light switch requires no adjustment, but the rear brake light switch should go on when the front brake is applied, there might be air in the brake lines or the brake may be adjusted in...
Owners Manual
Page 128
The brake light should go on after the proper pedal travel. Brake Pedal Travel 10 mm (0.4 in.) A. Rear Brake Light Switch B. Lights sooner D. Brake Pedal B. adjust the rear brake light switch, • To move the switch up or down. Pedal Travel it does not, adjust the rear brake • If light switch. Lights later Adjustment A. 126 MAINTENANCE AND ADJUSTMENT the operation of the rear • Check brake light switch by depressing the brake pedal. Adjusting Nut C.
The brake light should go on after the proper pedal travel. Brake Pedal Travel 10 mm (0.4 in.) A. Rear Brake Light Switch B. Lights sooner D. Brake Pedal B. adjust the rear brake light switch, • To move the switch up or down. Pedal Travel it does not, adjust the rear brake • If light switch. Lights later Adjustment A. 126 MAINTENANCE AND ADJUSTMENT the operation of the rear • Check brake light switch by depressing the brake pedal. Adjusting Nut C.
Owners Manual
Page 137
... charged while still installed, battery electrolyte may spill and corrode the frame or other parts of the battery. NOTICE Always remove the battery from the motor• Remove cycle (see Battery Removal). Upper Level Line C. Battery Filler Caps the battery from the motorcycle for distilled water and will shorten the life of the motorcycle. MAINTENANCE AND ADJUSTMENT 135 NOTICE Add...
... charged while still installed, battery electrolyte may spill and corrode the frame or other parts of the battery. NOTICE Always remove the battery from the motor• Remove cycle (see Battery Removal). Upper Level Line C. Battery Filler Caps the battery from the motorcycle for distilled water and will shorten the life of the motorcycle. MAINTENANCE AND ADJUSTMENT 135 NOTICE Add...
Owners Manual
Page 144
Screw A. Lens B. Fuse Box B. The main fuse is mounted on the starter relay behind the cover. Counterclockwise C. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of the rear turn signal light, remove the screw and lightly twist the lens counterclockwise. 142 MAINTENANCE AND ADJUSTMENT Rear Turn Signal Light To replace the bulb of proper amperage. Fuses C. Spare Parts Fuses Fuses are located under the seat. A.
Screw A. Lens B. Fuse Box B. The main fuse is mounted on the starter relay behind the cover. Counterclockwise C. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of the rear turn signal light, remove the screw and lightly twist the lens counterclockwise. 142 MAINTENANCE AND ADJUSTMENT Rear Turn Signal Light To replace the bulb of proper amperage. Fuses C. Spare Parts Fuses Fuses are located under the seat. A.
Owners Manual
Page 148
Gasoline, brake fluid, and coolant will damage the finish of dust reaching its useful life. Be sure the engine and exhaust are cool before washing. Avoid spraying water in air intakes, fuel system, brake components, electrical components, muffler outlets, and fuel tank openings. your bike with a high quality, breathable motorcycle cover will help protect its finish from • Rinse a garden hose to seals, brake pads, and tires. Avoid wire brushes, steel wool...
Gasoline, brake fluid, and coolant will damage the finish of dust reaching its useful life. Be sure the engine and exhaust are cool before washing. Avoid spraying water in air intakes, fuel system, brake components, electrical components, muffler outlets, and fuel tank openings. your bike with a high quality, breathable motorcycle cover will help protect its finish from • Rinse a garden hose to seals, brake pads, and tires. Avoid wire brushes, steel wool...
Owners Manual
Page 152
... the Periodic Maintenance Chart, it is very important to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values. 1. Rear Sprocket Mounting Nuts 2. Rear Frame Mounting Bolts 7. Swing-Arm Pivot Nut 13. Also, check to check the tightness of the bolts and nuts listed here. Steering Nut 17. Rear Shock Absorber Mounting Bolts 8. Side Stand Switch Mounting Bolt
... the Periodic Maintenance Chart, it is very important to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values. 1. Rear Sprocket Mounting Nuts 2. Rear Frame Mounting Bolts 7. Swing-Arm Pivot Nut 13. Also, check to check the tightness of the bolts and nuts listed here. Steering Nut 17. Rear Shock Absorber Mounting Bolts 8. Side Stand Switch Mounting Bolt
Owners Manual
Page 153
UNI TRACK Lever Rod Nuts 21. Rear Shock Absorber Mounting Nut Front Axle Clamp Bolts 22. MAINTENANCE AND ADJUSTMENT 151 18. Brake Pedal Mounting Bolt 19. Rear Axle Nut 20.
UNI TRACK Lever Rod Nuts 21. Rear Shock Absorber Mounting Nut Front Axle Clamp Bolts 22. MAINTENANCE AND ADJUSTMENT 151 18. Brake Pedal Mounting Bolt 19. Rear Axle Nut 20.