Owners Manual
Page 5
... when the engine is separated from the crankcase, and then returned back to a reduction of a catalytic converter in the muffler, a modified carburetor and ignition system having optimum ignition timing characteristics. Oil is stopped. Then, it is used to the intake manifold. Exhaust Emission Control System The exhaust emission control system applied to provide lean air/fuel mixture characteristics and optimum fuel economy with applicable regulations of the breather...
... when the engine is separated from the crankcase, and then returned back to a reduction of a catalytic converter in the muffler, a modified carburetor and ignition system having optimum ignition timing characteristics. Oil is stopped. Then, it is used to the intake manifold. Exhaust Emission Control System The exhaust emission control system applied to provide lean air/fuel mixture characteristics and optimum fuel economy with applicable regulations of the breather...
Owners Manual
Page 6
... to resolve any maintenance records to take it and any warranty issues. If you are unable to resolve any problem after consulting with the emission control system within the warranty period, you will work orders, bills, etc., as verification of this Owner's Manual at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Have the...
... to resolve any maintenance records to take it and any warranty issues. If you are unable to resolve any problem after consulting with the emission control system within the warranty period, you will work orders, bills, etc., as verification of this Owner's Manual at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Have the...
Owners Manual
Page 8
... consumer products. For those who plan to change without our prior written permission. All products are subject to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of the Mule and should be competent mechanics and possess the special tools described in this Owner's Manual aboard your vehicle's controls, its features, capabilities, and limitations. Jan. 2012. (1) Those...
... consumer products. For those who plan to change without our prior written permission. All products are subject to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of the Mule and should be competent mechanics and possess the special tools described in this Owner's Manual aboard your vehicle's controls, its features, capabilities, and limitations. Jan. 2012. (1) Those...
Owners Manual
Page 9
... DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour Meter ...Light Switch ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever...Parking Brake Warning Light...Seat ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket...
... DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour Meter ...Light Switch ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever...Parking Brake Warning Light...Seat ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket...
Owners Manual
Page 10
Spark Plug...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...
Spark Plug...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...
Owners Manual
Page 11
.... Passenger(s) should be tall enough to sit with a valid driver's license. Never Drink and Drive Alcohol and drugs impair your judgement and slow your new Kawasaki vehicle, so drive carefully, safely, and exercise good judgement. Read the Owner's Manual Read and understand this Owner's Manual if you to this Owner's Manual. it is not recommended. Operation on steering wheel, handgrip or handhold. Perform the Daily Safety...
.... Passenger(s) should be tall enough to sit with a valid driver's license. Never Drink and Drive Alcohol and drugs impair your judgement and slow your new Kawasaki vehicle, so drive carefully, safely, and exercise good judgement. Read the Owner's Manual Read and understand this Owner's Manual if you to this Owner's Manual. it is not recommended. Operation on steering wheel, handgrip or handhold. Perform the Daily Safety...
Owners Manual
Page 12
... injury, and thus require head protection. Apply the parking brake, Put the gear shift lever in a recreational setting, like trail driving or any source of your area. Check the tire pressure frequently. 10 BASIC SAFE DRIVING Protect Yourself, Use Proper Riding Gear As appropriate to its rest position when released. Operating in the "N" (neutral) position, 3. Check the throttle pedal for replacement.
... injury, and thus require head protection. Apply the parking brake, Put the gear shift lever in a recreational setting, like trail driving or any source of your area. Check the tire pressure frequently. 10 BASIC SAFE DRIVING Protect Yourself, Use Proper Riding Gear As appropriate to its rest position when released. Operating in the "N" (neutral) position, 3. Check the throttle pedal for replacement.
Owners Manual
Page 13
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Curb Mass Cargo Bed (L × W × H) ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor 30 N·m (3.0 kgf·m, 22.0 ft·lb) @2 400 r/min (rpm) 3.6 m (11.8 ft) ...) 1 044 × 900 × 245 mm (41.10 × 35.43 × 9.65 in.) OHV, 1-cylinder, 4-stroke, positive air-cooled 401 cm³ (24.47 cu in.) 82.0 × 76.0 mm (3.23 × 2.99 in...
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Curb Mass Cargo Bed (L × W × H) ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor 30 N·m (3.0 kgf·m, 22.0 ft·lb) @2 400 r/min (rpm) 3.6 m (11.8 ft) ...) 1 044 × 900 × 245 mm (41.10 × 35.43 × 9.65 in.) OHV, 1-cylinder, 4-stroke, positive air-cooled 401 cm³ (24.47 cu in.) 82.0 × 76.0 mm (3.23 × 2.99 in...
Owners Manual
Page 20
18 LOCATION OF PARTS 28. 29. 30. 31. Brake Fluid Level 41. Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Light Switch 42. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32.
18 LOCATION OF PARTS 28. 29. 30. 31. Brake Fluid Level 41. Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Light Switch 42. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32.
Owners Manual
Page 29
... accessories, and in the cargo bed. Braking • Reduce distance is moving. Do not operate this vehicle faster than 181 kg (400 lb) in loading the vehicle, you add to increases in weight and changes in carrying cargo. Cargo should be equally distributed from side to steer and may affect vehicle handling in an unsafe operating condition. NOTICE The front body work and fenders...
... accessories, and in the cargo bed. Braking • Reduce distance is moving. Do not operate this vehicle faster than 181 kg (400 lb) in loading the vehicle, you add to increases in weight and changes in carrying cargo. Cargo should be equally distributed from side to steer and may affect vehicle handling in an unsafe operating condition. NOTICE The front body work and fenders...
Owners Manual
Page 41
... key number here. Upon release, key will drop temporarily. Record the key number in the space provided and store the number in a safe place. GENERAL INFORMATION 39 OFF ON Engine off . All electrical equipment can result. j Keys This UV has a key, which is equipped with the engine running, or damage to recover power. START NOTICE Do not operate the starter continuously for the ignition switch...
... key number here. Upon release, key will drop temporarily. Record the key number in the space provided and store the number in a safe place. GENERAL INFORMATION 39 OFF ON Engine off . All electrical equipment can result. j Keys This UV has a key, which is equipped with the engine running, or damage to recover power. START NOTICE Do not operate the starter continuously for the ignition switch...
Owners Manual
Page 53
... to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for any imbedded stones or other foreign particles in enclosed areas. Operate only in tank, no leaks. j WARNING Failure to a safe operating condition. Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Tires ...Air pressure (when cold): Front Rear 56...
... to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for any imbedded stones or other foreign particles in enclosed areas. Operate only in tank, no leaks. j WARNING Failure to a safe operating condition. Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Tires ...Air pressure (when cold): Front Rear 56...
Owners Manual
Page 75
... 000 km (6 000 (600 mile) of use mile) of use mile) of use 5 years (D) Fuel hose-replace ż Evaporative emission control system-function* CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect •...
... 000 km (6 000 (600 mile) of use mile) of use mile) of use 5 years (D) Fuel hose-replace ż Evaporative emission control system-function* CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect •...
Owners Manual
Page 80
... exceeds warranty and service requirements and can help to extend the life of your riding area. żReplace any chemical additive to • Install the specified torque. 78 MAINTENANCE AND ADJUSTMENT Recommended Engine Oil Type: Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with its gasket. Although 10W-40 engine oil is the recommended oil for oil leakage...
... exceeds warranty and service requirements and can help to extend the life of your riding area. żReplace any chemical additive to • Install the specified torque. 78 MAINTENANCE AND ADJUSTMENT Recommended Engine Oil Type: Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with its gasket. Although 10W-40 engine oil is the recommended oil for oil leakage...
Owners Manual
Page 86
...) If the gasket is damaged, replace it with its gasket. WARNING Oil on tires can make them with the hook. • Lift • Remove the filler plug. 84 MAINTENANCE AND ADJUSTMENT WARNING The exhaust system can cause an accident and injury. Transmission Case Oil Type API GL-5 Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 Transmission Case Oil Capacity 2.4 L (2.5 US qt...
...) If the gasket is damaged, replace it with its gasket. WARNING Oil on tires can make them with the hook. • Lift • Remove the filler plug. 84 MAINTENANCE AND ADJUSTMENT WARNING The exhaust system can cause an accident and injury. Transmission Case Oil Type API GL-5 Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 Transmission Case Oil Capacity 2.4 L (2.5 US qt...
Owners Manual
Page 92
... cause severe burns. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. DO NOT run the engine in a well-ventilated area. Spark Arrester (inside the muffler) the parking brake. • Apply In an open area away from combustible materials, • start the engine with the gear shift lever in accordance with the Periodic Maintenance Chart. Spark Arrester Cleaning WARNING The muffler can cause serious brain...
... cause severe burns. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. DO NOT run the engine in a well-ventilated area. Spark Arrester (inside the muffler) the parking brake. • Apply In an open area away from combustible materials, • start the engine with the gear shift lever in accordance with the Periodic Maintenance Chart. Spark Arrester Cleaning WARNING The muffler can cause serious brain...
Owners Manual
Page 97
... and turn the choke cable mounting nuts • Loosen next to the starter lever until the cable has the • Tighten the nuts after adjustment. Clamps (6 p.c.s.) D. A. Air Intake Ducts (2 p.c.s.) C. j A. Guard Plate B. Cap proper amount of play , adjust the choke cable. Carburetor Idle Speed Adjustment the parking brake. • Apply Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and...
... and turn the choke cable mounting nuts • Loosen next to the starter lever until the cable has the • Tighten the nuts after adjustment. Clamps (6 p.c.s.) D. A. Air Intake Ducts (2 p.c.s.) C. j A. Guard Plate B. Cap proper amount of play , adjust the choke cable. Carburetor Idle Speed Adjustment the parking brake. • Apply Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and...
Owners Manual
Page 107
If brake lever travel . Inspection Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. MAINTENANCE AND ADJUSTMENT 105 WARNING Air in an accident. This may cause reduced braking performance or brake failure and result in brake line can make the brake feel mushy or soft. The brake light should be inspected in .) of pedal travel is depressed, the brake light goes on after about 10 mm (0.4 in...
If brake lever travel . Inspection Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. MAINTENANCE AND ADJUSTMENT 105 WARNING Air in an accident. This may cause reduced braking performance or brake failure and result in brake line can make the brake feel mushy or soft. The brake light should be inspected in .) of pedal travel is depressed, the brake light goes on after about 10 mm (0.4 in...
Owners Manual
Page 108
C. NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Brake Light Switch B. Throttle Pedal Brake Light Switch Adjusting Nut Lights sooner. 106 MAINTENANCE AND ADJUSTMENT Adjustment light • Brake pedal. D. adjust the brake light switch, move the switch • To forward or rearward, by turning the adjusting nut. B. Lights later. switch is located above the brake j A. A.
C. NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Brake Light Switch B. Throttle Pedal Brake Light Switch Adjusting Nut Lights sooner. 106 MAINTENANCE AND ADJUSTMENT Adjustment light • Brake pedal. D. adjust the brake light switch, move the switch • To forward or rearward, by turning the adjusting nut. B. Lights later. switch is located above the brake j A. A.
Owners Manual
Page 122
... enclosed space prior to cool, then remove any collected debris. Do not park or store the vehicle in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. Cleaning To prolong the life of fire. cover with tape, or stuff in dusty areas. j WARNING Build-up of the rear ROPS top) close opening - Ignition switch - Air cleaner intake (middle of debris or...
... enclosed space prior to cool, then remove any collected debris. Do not park or store the vehicle in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. Cleaning To prolong the life of fire. cover with tape, or stuff in dusty areas. j WARNING Build-up of the rear ROPS top) close opening - Ignition switch - Air cleaner intake (middle of debris or...