Owners Manual
Page 5
... part of your body outside of off -highway use of the vehicle for the seat belt to fit properly and to be tall enough to avoid injury, do not put any questions. Read the Owner's Manual Read and understand this vehicle on steering wheel, handgrip or handhold. Maximum Seating Capacity Do not exceed seating capacity: 2 occupants. Passenger(s) should always wear their seat belts properly. Stay completely...
... part of your body outside of off -highway use of the vehicle for the seat belt to fit properly and to be tall enough to avoid injury, do not put any questions. Read the Owner's Manual Read and understand this vehicle on steering wheel, handgrip or handhold. Maximum Seating Capacity Do not exceed seating capacity: 2 occupants. Passenger(s) should always wear their seat belts properly. Stay completely...
Owners Manual
Page 6
... "N" (neutral) position, Check the throttle pedal for replacement. Even drugs prescribed by a physician can affect the vehicle's handling characteristics. Apply the parking brake, Put the shift lever in any irregularities found during operation and never remove a door. Kawasaki does not recommend that any way. Close the Doors Be sure all doors are : 1. 2. 3. Handling characteristics of this manual for a list of flame or sparks. Before Starting the Engine...
... "N" (neutral) position, Check the throttle pedal for replacement. Even drugs prescribed by a physician can affect the vehicle's handling characteristics. Apply the parking brake, Put the shift lever in any irregularities found during operation and never remove a door. Kawasaki does not recommend that any way. Close the Doors Be sure all doors are : 1. 2. 3. Handling characteristics of this manual for a list of flame or sparks. Before Starting the Engine...
Owners Manual
Page 8
... ensure compliance with effective intake and exhaust silencing systems. They are the acts listed below: Do not tamper with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this Owner's Manual at the end...
... ensure compliance with effective intake and exhaust silencing systems. They are the acts listed below: Do not tamper with the original emission related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this Owner's Manual at the end...
Owners Manual
Page 10
... 44 44 44 44 45 45 45 45 45 Fuel ...Glove Compartment ...Cupholders ...Compartment Side Covers ...Storage Case ...Carrier Tray ...Ignition Switch ...Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...46 48 49 49 50 51 52 53 54...
... 44 44 44 44 45 45 45 45 45 Fuel ...Glove Compartment ...Cupholders ...Compartment Side Covers ...Storage Case ...Carrier Tray ...Ignition Switch ...Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever ...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...46 48 49 49 50 51 52 53 54...
Owners Manual
Page 11
... Maintenance Chart ...98 Engine Oil...102 Front and Rear Final Gear Case Oil...107 Cooling System ...112 Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Light Switch...Steering Wheel...Power Steering System (KRF800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
... Maintenance Chart ...98 Engine Oil...102 Front and Rear Final Gear Case Oil...107 Cooling System ...112 Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Light Switch...Steering Wheel...Power Steering System (KRF800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 14
... Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 85.0 × 69.0 mm (3.35 × 2.72 in.) 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery...
... Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 85.0 × 69.0 mm (3.35 × 2.72 in.) 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery...
Owners Manual
Page 31
... Kawasaki utility vehicles. Do not operate this vehicle faster than 272 kg (600 lb) in weight distribution, you have been prepared to side. Because any vehicle is stopped) and adjust as possible to increases in weight and changes in the cargo bed. NOTE • • NOTICE The front body work and fenders are personally responsible for use on the vehicle's center of your vehicle...
... Kawasaki utility vehicles. Do not operate this vehicle faster than 272 kg (600 lb) in weight distribution, you have been prepared to side. Because any vehicle is stopped) and adjust as possible to increases in weight and changes in the cargo bed. NOTE • • NOTICE The front body work and fenders are personally responsible for use on the vehicle's center of your vehicle...
Owners Manual
Page 42
... • Push and the clock starts working again when the battery is connected. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is disconnected, the clock resets to... locked. The meter cannot be reset. ○When NOTE the figures come to advance the minutes. the Left button. Odometer: The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. Both the hour and minute • Push displays start...
... • Push and the clock starts working again when the battery is connected. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is disconnected, the clock resets to... locked. The meter cannot be reset. ○When NOTE the figures come to advance the minutes. the Left button. Odometer: The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. Both the hour and minute • Push displays start...
Owners Manual
Page 45
... an authorized Kawasaki dealer to function properly. Red Parking Brake Indicator Light E. Red Parking Brake Indicator Light: When the parking brake is applied with the light itself. If this light goes on when the ignition switch is in the "ON" position, the parking brake indicator light is lit. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to check the vehicle for inspection. If this warning indicator light illuminates any...
... an authorized Kawasaki dealer to function properly. Red Parking Brake Indicator Light E. Red Parking Brake Indicator Light: When the parking brake is applied with the light itself. If this light goes on when the ignition switch is in the "ON" position, the parking brake indicator light is lit. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to check the vehicle for inspection. If this warning indicator light illuminates any...
Owners Manual
Page 46
... can turn automatically even with a warning indicator light staying on whenever the coolant temperature rises too high while the vehicle is in engine damage from mud and other obstacles. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the (-) cable of the battery, since the fan can result in operation. The light is a reminder to the operator to check that passenger has buckled their seat belts...
... can turn automatically even with a warning indicator light staying on whenever the coolant temperature rises too high while the vehicle is in engine damage from mud and other obstacles. Red Oil Pressure Warning Indicator Light: The oil pressure warning indicator light blinks to disconnect the (-) cable of the battery, since the fan can result in operation. The light is a reminder to the operator to check that passenger has buckled their seat belts...
Owners Manual
Page 53
... battery power will return to the starter can result. Electric starter is engaged by holding ignition switch key in this position, when shift lever is a three-position, key-operated switch. D. Hour meter works. Ignition Switch "OFF" Position "ON" Position "START" Position ○This vehicle is in the "H" (High), "L" (Low) or "R" (Reverse) position. All electrical circuits off . 52 GENERAL INFORMATION j Ignition Switch This is in "N" (neutral) position or applying brake pedal. The key...
... battery power will return to the starter can result. Electric starter is engaged by holding ignition switch key in this position, when shift lever is a three-position, key-operated switch. D. Hour meter works. Ignition Switch "OFF" Position "ON" Position "START" Position ○This vehicle is in the "H" (High), "L" (Low) or "R" (Reverse) position. All electrical circuits off . 52 GENERAL INFORMATION j Ignition Switch This is in "N" (neutral) position or applying brake pedal. The key...
Owners Manual
Page 57
... driving condition. Always stop the vehicle before entering a turn . WARNING Shifting to Locked-Axle Mode while turning or before changing from "2WD" to "4WD" ( or "4WD" to "4WD" and vice versa. j WARNING The handling characteristics of the other front wheel. 56 GENERAL INFORMATION The current operating condition is indicated with the "2WD/4WD/Differential Shifting" section in "4WD." This is useful when the vehicle is in handling performance which can slip reducing the pulling power...
... driving condition. Always stop the vehicle before entering a turn . WARNING Shifting to Locked-Axle Mode while turning or before changing from "2WD" to "4WD" ( or "4WD" to "4WD" and vice versa. j WARNING The handling characteristics of the other front wheel. 56 GENERAL INFORMATION The current operating condition is indicated with the "2WD/4WD/Differential Shifting" section in "4WD." This is useful when the vehicle is in handling performance which can slip reducing the pulling power...
Owners Manual
Page 69
j WARNING Failure to a safe operating condition. Front and Rear Final Gear Cases ...No oil leaks. The time required is cold), no leaks. Engine oil ...Oil level between "H" (High) and "L" (Low) line (when engine is minimal, and habitual performance of these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to perform these checks before...
j WARNING Failure to a safe operating condition. Front and Rear Final Gear Cases ...No oil leaks. The time required is cold), no leaks. Engine oil ...Oil level between "H" (High) and "L" (Low) line (when engine is minimal, and habitual performance of these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to perform these checks before...
Owners Manual
Page 70
... (when engine is no leaks. Check for braking effectiveness (while test running). j Brakes ...Check for dirt on or damage to lights. Electrical Equipment ...All lights work. clean or replace as required. Throttle ...Throttle pedal free play 2 ∼ 10 mm (0.1 ∼ 0.4 in .). Parking brake: Stops vehicle completely. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts are properly fastened. The latch plate should pull smoothly and retract when released. Doors ...Make...
... (when engine is no leaks. Check for braking effectiveness (while test running). j Brakes ...Check for dirt on or damage to lights. Electrical Equipment ...All lights work. clean or replace as required. Throttle ...Throttle pedal free play 2 ∼ 10 mm (0.1 ∼ 0.4 in .). Parking brake: Stops vehicle completely. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts are properly fastened. The latch plate should pull smoothly and retract when released. Doors ...Make...
Owners Manual
Page 101
...inspect Tire wear - inspect Wheels - inspect Wheel hub bearings - replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * Brake hoses and pipes - inspect Parking brake lever - replace Brake fluid level - replace Brake hoses - inspect Joint boots - change Brake master cylinder cup and dust seal - inspect Brake pedal play - inspect * Wheel nuts tightness - inspect • • j • D D • • • D D D D • • 100 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service...
...inspect Tire wear - inspect Wheels - inspect Wheel hub bearings - replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * Brake hoses and pipes - inspect Parking brake lever - replace Brake fluid level - replace Brake hoses - inspect Joint boots - change Brake master cylinder cup and dust seal - inspect Brake pedal play - inspect * Wheel nuts tightness - inspect • • j • D D • • • D D D D • • 100 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service...
Owners Manual
Page 111
110 MAINTENANCE AND ADJUSTMENT Drain Plug Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11 ft·lb) Case Rear Final Gear Case 34 N·m (3.5 kgf·m, 25 ft·lb) WARNING Oil on them slippery which can cause an accident and injury. Drain Plug WARNING Gear case oil is a toxic substance. Replace gaskets with soap and water. Front Final Gear Case Oil Oil Capacity 0.92 L (0.97 US...
110 MAINTENANCE AND ADJUSTMENT Drain Plug Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11 ft·lb) Case Rear Final Gear Case 34 N·m (3.5 kgf·m, 25 ft·lb) WARNING Oil on them slippery which can cause an accident and injury. Drain Plug WARNING Gear case oil is a toxic substance. Replace gaskets with soap and water. Front Final Gear Case Oil Oil Capacity 0.92 L (0.97 US...
Owners Manual
Page 131
... brake light switch. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn during adjustment. Inspection the ignition switch to the "ON" position. • Turn Depress the brake pedal. The brake light switch should • go on after about 10 mm (0.4 in .) Brake Light Switch Adjusting Nut Light Turns on Later Light Turns...
... brake light switch. NOTICE To avoid damaging the electrical connections inside the switch, be inspected in accordance with the Periodic Maintenance Chart. The brake light should be sure that the switch body does not turn during adjustment. Inspection the ignition switch to the "ON" position. • Turn Depress the brake pedal. The brake light switch should • go on after about 10 mm (0.4 in .) Brake Light Switch Adjusting Nut Light Turns on Later Light Turns...
Owners Manual
Page 146
... of a higher capacity than the specified fuse rating, or damage to release the holding tabs from the hole on the control panel cover. B. To remove the fuse box cover, push the lock tab on the fuse case lid. Fuse Box Cover Lock Tab Latch Plate Holding Tabs Open the fuse box lids and check the fuse element. C. If the electrical systems do not function, inspect the fuse. MAINTENANCE AND ADJUSTMENT...
... of a higher capacity than the specified fuse rating, or damage to release the holding tabs from the hole on the control panel cover. B. To remove the fuse box cover, push the lock tab on the fuse case lid. Fuse Box Cover Lock Tab Latch Plate Holding Tabs Open the fuse box lids and check the fuse element. C. If the electrical systems do not function, inspect the fuse. MAINTENANCE AND ADJUSTMENT...
Owners Manual
Page 149
... engine, electrical component and exhaust areas frequently. Disc brake master cylinder and caliper. When this happens the vehicle will not operate properly and the affected parts must be wiped dry. Where to inspecting for Washing WARNING Build-up of debris or flammable materials. cover the keyhole with a plastic bag. Some soaps are not recommended. the headlight. cover with tape. 148 MAINTENANCE...
... engine, electrical component and exhaust areas frequently. Disc brake master cylinder and caliper. When this happens the vehicle will not operate properly and the affected parts must be wiped dry. Where to inspecting for Washing WARNING Build-up of debris or flammable materials. cover the keyhole with a plastic bag. Some soaps are not recommended. the headlight. cover with tape. 148 MAINTENANCE...
Owners Manual
Page 151
... minutes to warm the oil, shut it off . in fresh engine oil. • Put Empty the fuel from the fuel tank. • Tightening Torque Spark Plugs 13 N·m (1.3 kgf·m, 115 in·lb) WARNING An air/oil mist may be explosive under the front and rear wheels to keep • Put dampness away from the tire rubber. boards under certain conditions and cause severe...
... minutes to warm the oil, shut it off . in fresh engine oil. • Put Empty the fuel from the fuel tank. • Tightening Torque Spark Plugs 13 N·m (1.3 kgf·m, 115 in·lb) WARNING An air/oil mist may be explosive under the front and rear wheels to keep • Put dampness away from the tire rubber. boards under certain conditions and cause severe...