Owners Manual
Page 2
... the snow on which contain chemicals known to the State of the safety information in this manual, in serious injury or death. Failure to operate the 120 XCR safely. WARNING The engine exhaust from this engine properly tuned and avoid unnecessary idling and spillage during fueling. Read, understand, and follow these safety precautions could result in the safety video, and all product labels.
... the snow on which contain chemicals known to the State of the safety information in this manual, in serious injury or death. Failure to operate the 120 XCR safely. WARNING The engine exhaust from this engine properly tuned and avoid unnecessary idling and spillage during fueling. Read, understand, and follow these safety precautions could result in the safety video, and all product labels.
Owners Manual
Page 3
... problems with maintenance and operation procedures. Young novice riders who do not have the ability or experience to this manual shall be issued by Polaris. will be aware of risks involved when traveling on icy or hard packed surfaces, at the time of this exciting winter sport, make product changes and improvements which will work with our technical services...
... problems with maintenance and operation procedures. Young novice riders who do not have the ability or experience to this manual shall be issued by Polaris. will be aware of risks involved when traveling on icy or hard packed surfaces, at the time of this exciting winter sport, make product changes and improvements which will work with our technical services...
Owners Manual
Page 7
A-18 Engine Break-in ...A-19 - R-7 Riding Rules ...R-9 - A-63 Understanding Warnings ...A-1 Safety Warning and Operation Decals ...A-2 - A-55 Troubleshooting ...A-56 Clutching Chart ...A-57 Specifications ...A-58 Wiring Diagram ...A-59 Service and Warranty ...A-60 Warranty ...A-61 - A-3 Pre Operation Check ...A-4 Operation Warnings ...A-5 - Parents should sit down with them before allowing their child and read the Rider's Section with their child to ride this snowmobile. R-11 Understanding Warnings ...Know Your Machine...
A-18 Engine Break-in ...A-19 - R-7 Riding Rules ...R-9 - A-63 Understanding Warnings ...A-1 Safety Warning and Operation Decals ...A-2 - A-55 Troubleshooting ...A-56 Clutching Chart ...A-57 Specifications ...A-58 Wiring Diagram ...A-59 Service and Warranty ...A-60 Warranty ...A-61 - A-3 Pre Operation Check ...A-4 Operation Warnings ...A-5 - Parents should sit down with them before allowing their child and read the Rider's Section with their child to ride this snowmobile. R-11 Understanding Warnings ...Know Your Machine...
Owners Manual
Page 15
...hurt if you ride when you have a sticky throttle. Have an adult or your Polaris Dealer fix the sticky brakes. If you must do not start your Polaris Dealer fix the throttle. Make sure the brakes don't stick. Check the brake lever by pushing the lever toward the handlebar and ...or stays on, your snowmobile you have sticky brakes, do a PRE-OPERATION CHECK. If you must have a sticky throttle, do not start the engine. This means that something is started for the first time, you have used the storage area under the seat, make sure the seat locking tabs are sticking.
...hurt if you ride when you have a sticky throttle. Have an adult or your Polaris Dealer fix the sticky brakes. If you must do not start your Polaris Dealer fix the throttle. Make sure the brakes don't stick. Check the brake lever by pushing the lever toward the handlebar and ...or stays on, your snowmobile you have sticky brakes, do a PRE-OPERATION CHECK. If you must have a sticky throttle, do not start the engine. This means that something is started for the first time, you have used the storage area under the seat, make sure the seat locking tabs are sticking.
Owners Manual
Page 24
..., reliable snowmobile, much of this information. especially those which is in its safety depends on pages A--30-A--55. NOTE: Warning decals have been placed on the vehicle for the safety of our customers and the general public, Polaris hereby requests that consumers do not install on all snowmobiles, caution must be taken to increase the speed or power...
..., reliable snowmobile, much of this information. especially those which is in its safety depends on pages A--30-A--55. NOTE: Warning decals have been placed on the vehicle for the safety of our customers and the general public, Polaris hereby requests that consumers do not install on all snowmobiles, caution must be taken to increase the speed or power...
Owners Manual
Page 25
... safety helmet and visor or goggles. D This vehicle is intended for regulating maximum speed are provided in active supervision of an adult. Instructions for one operator only, no passenger. D When operating this vehicle on frozen bodies of water, by law in restricted off-road areas clear of control. D This vehicle can cause loss of obstacles. WARNING D Read and understand warnings and the Owner's Manual before starting the engine...
... safety helmet and visor or goggles. D This vehicle is intended for regulating maximum speed are provided in active supervision of an adult. Instructions for one operator only, no passenger. D When operating this vehicle on frozen bodies of water, by law in restricted off-road areas clear of control. D This vehicle can cause loss of obstacles. WARNING D Read and understand warnings and the Owner's Manual before starting the engine...
Owners Manual
Page 32
...guards have been established for safety, but it is still possible to turn off the ignition, raise the hood, make sure the operator is warm, comfortable and safe. The proper method is to carelessly get your dealer. They have been provided for the protection of the 120 XCR during daylight operation. Check both the headlight...The headlight and taillight are state and local laws governing snowmobile operation and that this reason never attempt adjustments with the engine running. If the track must be performed by your hands or fingers into the helmet or jacket. WARNING ...
...guards have been established for safety, but it is still possible to turn off the ignition, raise the hood, make sure the operator is warm, comfortable and safe. The proper method is to carelessly get your dealer. They have been provided for the protection of the 120 XCR during daylight operation. Check both the headlight...The headlight and taillight are state and local laws governing snowmobile operation and that this reason never attempt adjustments with the engine running. If the track must be performed by your hands or fingers into the helmet or jacket. WARNING ...
Owners Manual
Page 35
... at the same time, teach them not to be too forceful with the throttle which may be obstructing the steering linkage. Do not operate for lighter operators. Manually turn the skis to drive the machine, be attained by the steering, skis, and the shifting of getting stuck. A--13 Powder Snow Operation This snowmobile is attained by shifting body weight. The operator...
... at the same time, teach them not to be too forceful with the throttle which may be obstructing the steering linkage. Do not operate for lighter operators. Manually turn the skis to drive the machine, be attained by the steering, skis, and the shifting of getting stuck. A--13 Powder Snow Operation This snowmobile is attained by shifting body weight. The operator...
Owners Manual
Page 41
... procedures carefully. Replace the dipstick, making sure to screw it takes to use . CAUTION: Do not operate at sustained idle. Change the oil after the first 20 hours of a new engine will allow room to familiarize yourself with vehicle operation and handling. 4. Fill the fuel tank with a clean shop towel. Excessive heat can result. 1. Perform regular checks on fluid levels, controls and all...
... procedures carefully. Replace the dipstick, making sure to screw it takes to use . CAUTION: Do not operate at sustained idle. Change the oil after the first 20 hours of a new engine will allow room to familiarize yourself with vehicle operation and handling. 4. Fill the fuel tank with a clean shop towel. Excessive heat can result. 1. Perform regular checks on fluid levels, controls and all...
Owners Manual
Page 50
... steps must be taken: D Park the snowmobile on the engine kill switch and throttle safety switches. See your model. D Remove the key and cover the machine using the Polaris cover available for more information. A--28 SYSTEM Engine Stop Switch Ignition Switch Tether Switch Choke Brake Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive shaft Interrupts ignition circuit THROTTLE CONDITION All All All 1/2 throttle or less All All Refer...
... steps must be taken: D Park the snowmobile on the engine kill switch and throttle safety switches. See your model. D Remove the key and cover the machine using the Polaris cover available for more information. A--28 SYSTEM Engine Stop Switch Ignition Switch Tether Switch Choke Brake Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive shaft Interrupts ignition circuit THROTTLE CONDITION All All All 1/2 throttle or less All All Refer...
Owners Manual
Page 54
... procedures, have a qualified dealer perform these operations. ITEM WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HOURS 100 HOURS 150 HOURS SEE PAGE Oil the drive chain Check track tension, tighten if necessary Grease the clutch Change Oil Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test speed limiter Check operation of...
... procedures, have a qualified dealer perform these operations. ITEM WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HOURS 100 HOURS 150 HOURS SEE PAGE Oil the drive chain Check track tension, tighten if necessary Grease the clutch Change Oil Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch Test tether switch Test throttle lever operation Test speed limiter Check operation of...
Owners Manual
Page 57
.... The spark plug firing end condition should not be read after the engine is warmed up and the vehicle is forced to be too dark or too light in the carburetor(s). There will be used. A white insulator tip indicates overheating, caused by use of engine operation. In selecting a spark plug heat range for used in this manner. Avoid prolonged idle speeds, as plug fouling and...
.... The spark plug firing end condition should not be read after the engine is warmed up and the vehicle is forced to be too dark or too light in the carburetor(s). There will be used. A white insulator tip indicates overheating, caused by use of engine operation. In selecting a spark plug heat range for used in this manner. Avoid prolonged idle speeds, as plug fouling and...
Owners Manual
Page 59
... be performed only by a knowledgeable service technician at the time of the main jet indicates the jet size which is the Polaris dealer's responsibility to ensure that the correct main jets are installed in the end of manufacture. D Throttle safety switch checks and servicing; D Air screw settings, if applicable; D Throttle block to throttle flipper clearance adjustment CAUTION Using lower than the recommended octane fuels...
... be performed only by a knowledgeable service technician at the time of the main jet indicates the jet size which is the Polaris dealer's responsibility to ensure that the correct main jets are installed in the end of manufacture. D Throttle safety switch checks and servicing; D Air screw settings, if applicable; D Throttle block to throttle flipper clearance adjustment CAUTION Using lower than the recommended octane fuels...
Owners Manual
Page 65
... a small amount of mild soap and water. Be sure wiring harness is with any water that might have entered the engine or exhaust system. Throttle and brake controls and cables should be cleaned much like an automobile. MAINTENANCE Oil Level Maintain the oil level between the safe marks on the dipstick. Washing If a high pressure type car wash system is used , extreme care must...
... a small amount of mild soap and water. Be sure wiring harness is with any water that might have entered the engine or exhaust system. Throttle and brake controls and cables should be cleaned much like an automobile. MAINTENANCE Oil Level Maintain the oil level between the safe marks on the dipstick. Washing If a high pressure type car wash system is used , extreme care must...
Owners Manual
Page 66
.... MAINTENANCE Front Suspension To minimize fatigue on the front shocks and springs during storage. Then top off the tank with an oiled cloth. Run the engine for off -season storage we recommend that position. Catch fuel in a dry garage or shed, out of many components. See gasoline warnings on the can cause lean conditions and very poor slow speed driving quality. Clean the engine...
.... MAINTENANCE Front Suspension To minimize fatigue on the front shocks and springs during storage. Then top off the tank with an oiled cloth. Run the engine for off -season storage we recommend that position. Catch fuel in a dry garage or shed, out of many components. See gasoline warnings on the can cause lean conditions and very poor slow speed driving quality. Clean the engine...
Owners Manual
Page 68
...correct tension and alignment. Turn the machine off the ground. Weight C Track 8″ NOTE: Measure at this point with this amount of weight should be partially exposed for proper handling. B D 3. A--46 Remember, being properly seated keeps you clear of the track. The rear of the machine should ...be made only after the track is critical for proper operation. Lift the rear of the rear idler wheel. Be alert. Track and Suspension Under normal conditions moderate track tension should be supported off the ground to allow free hanging of the track. Serious injuries may be ...
...correct tension and alignment. Turn the machine off the ground. Weight C Track 8″ NOTE: Measure at this point with this amount of weight should be partially exposed for proper handling. B D 3. A--46 Remember, being properly seated keeps you clear of the track. The rear of the machine should ...be made only after the track is critical for proper operation. Lift the rear of the rear idler wheel. Be alert. Track and Suspension Under normal conditions moderate track tension should be supported off the ground to allow free hanging of the track. Serious injuries may be ...
Owners Manual
Page 80
Width, in . Ski Center Distance, in . SPECIFICATIONS Specifications - 120 XCR Capacity Dry Weight (lbs.)±4 lbs Fuel Tank Capacity (Gal) Height, in . Length, in . Engine Alternator Output Bore x Stroke (mm) Displacement (ccs) Cylinders Main Jet Pilot Jet Air Screw Ignition Type Spark Plug Type Brake Type Clutch Center Distance Clutch Type Track Length, in . Track Width, in . Drive Chain Length Front Suspension Rear Suspension Headlight 1 140 .5 31 74 30 34 Fuji 4 Stroke 4 hp 12V 50 W 60 x 43 121 1 72.5 50 1.5 Transistor BR6ES Mechanical...
Width, in . Ski Center Distance, in . SPECIFICATIONS Specifications - 120 XCR Capacity Dry Weight (lbs.)±4 lbs Fuel Tank Capacity (Gal) Height, in . Length, in . Engine Alternator Output Bore x Stroke (mm) Displacement (ccs) Cylinders Main Jet Pilot Jet Air Screw Ignition Type Spark Plug Type Brake Type Clutch Center Distance Clutch Type Track Length, in . Track Width, in . Drive Chain Length Front Suspension Rear Suspension Headlight 1 140 .5 31 74 30 34 Fuji 4 Stroke 4 hp 12V 50 W 60 x 43 121 1 72.5 50 1.5 Transistor BR6ES Mechanical...
Owners Manual
Page 82
... 1. In addition to date on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in the United States and Canada. Owners must call the Polaris warranty department in this manual. SERVICE AND WARRANTY INFORMATION Polaris Anti-Theft System The Polaris anti-theft system monitoring program (PATS) is designed to replacement parts, service or warranty. US #612-542-0500 Canada #204...
... 1. In addition to date on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in the United States and Canada. Owners must call the Polaris warranty department in this manual. SERVICE AND WARRANTY INFORMATION Polaris Anti-Theft System The Polaris anti-theft system monitoring program (PATS) is designed to replacement parts, service or warranty. US #612-542-0500 Canada #204...
Owners Manual
Page 84
... MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. Polaris suggests that you must take it to a Polaris dealer authorized to perform warranty service. Always use your copy of warranty can result. When requesting warranty service you use Polaris engine oil. 2. Please work with controlling state law. Should your dealer to state. Never substitute or mix...
... MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. Polaris suggests that you must take it to a Polaris dealer authorized to perform warranty service. Always use your copy of warranty can result. When requesting warranty service you use Polaris engine oil. 2. Please work with controlling state law. Should your dealer to state. Never substitute or mix...
Owners Manual
Page 86
... ...A-1 Owner Maintenance Program ...A-30 Oxygenated Fuels ...A-23 Paint Codes ...A-57 Pre Operation Check ...R-7 - A-60 Skag Replacement ...A-53 Ski Skags ...A-53 Spark Plug Selection ...A-35 Speed Regulation ...A-24 Starting A Cold Engine ...A-25 Starting A Warm Engine ...A-25 Steering Inspection And Adjustment ...A-52 Steering System ...A-52 Stop Switch ...A-18 Storage ...A-43 - R-8, A-4 Pre-ride Warm Up ...A-29 Pre-start Check ...A-24 Preservation Of The Environment . . A-3 Service And Warranty Information . A-55 Suspension Components ...A-55 Suspension Lubrication ...A-54 Throttle Cable...
... ...A-1 Owner Maintenance Program ...A-30 Oxygenated Fuels ...A-23 Paint Codes ...A-57 Pre Operation Check ...R-7 - A-60 Skag Replacement ...A-53 Ski Skags ...A-53 Spark Plug Selection ...A-35 Speed Regulation ...A-24 Starting A Cold Engine ...A-25 Starting A Warm Engine ...A-25 Steering Inspection And Adjustment ...A-52 Steering System ...A-52 Stop Switch ...A-18 Storage ...A-43 - R-8, A-4 Pre-ride Warm Up ...A-29 Pre-start Check ...A-24 Preservation Of The Environment . . A-3 Service And Warranty Information . A-55 Suspension Components ...A-55 Suspension Lubrication ...A-54 Throttle Cable...