Owners Manual
Page 5
... information at the time of publication. No liability can be accepted for reference use only. All information contained within , whether whole or in this publication is expressly prohibited. Any reprinting or reuse of Polaris Industries Inc. Copyright 2005 Polaris Sales Inc. Depictions and/or procedures in U.S.A. 2006 Indy 340 Touring/Trail Touring/600 EDGE Touring/WideTrak Owner's Manual P/N 9919669 2 POLARIS and POLARIS THE WAY...
... information at the time of publication. No liability can be accepted for reference use only. All information contained within , whether whole or in this publication is expressly prohibited. Any reprinting or reuse of Polaris Industries Inc. Copyright 2005 Polaris Sales Inc. Depictions and/or procedures in U.S.A. 2006 Indy 340 Touring/Trail Touring/600 EDGE Touring/WideTrak Owner's Manual P/N 9919669 2 POLARIS and POLARIS THE WAY...
Owners Manual
Page 7
... us. Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of the snowmobile are lost, the ignition switch must complete the registration form included with the snowmobile when sold. It should remain with your snowmobile's identification numbers and key number in the spaces provided. Follow the maintenance program...
... us. Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of the snowmobile are lost, the ignition switch must complete the registration form included with the snowmobile when sold. It should remain with your snowmobile's identification numbers and key number in the spaces provided. Follow the maintenance program...
Owners Manual
Page 21
... to service the clutches. Maneuverability will change for a length of the safety guard by the shifting of this precision balancing and create an unstable condition. Each clutch is extremely remote, don't defeat the purpose of time, especially overnight, always make sure the skis and track are thoroughly inspected by your body weight. Apply the throttle with the clutch guard removed. SAFETY Operator Safety Clutch Guard Do not operate the engine with...
... to service the clutches. Maneuverability will change for a length of the safety guard by the shifting of this precision balancing and create an unstable condition. Each clutch is extremely remote, don't defeat the purpose of time, especially overnight, always make sure the skis and track are thoroughly inspected by your body weight. Apply the throttle with the clutch guard removed. SAFETY Operator Safety Clutch Guard Do not operate the engine with...
Owners Manual
Page 29
... of control. See Owner's Manual for proper use only. Be seated and in insufficient time for you should have a proper balance of ski carbides to control the vehicle. Make sure hood is capable of high speeds. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. SAFETY Safety Decals and Locations Operation Warning The operation warning decal...
... of control. See Owner's Manual for proper use only. Be seated and in insufficient time for you should have a proper balance of ski carbides to control the vehicle. Make sure hood is capable of high speeds. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. SAFETY Safety Decals and Locations Operation Warning The operation warning decal...
Owners Manual
Page 59
... lock or it may break. 1 2 3 4 The brake light on when the park brake or service brake is in use the lock only when you want the machine to the unlock position. In extreme cases it could cause a fire, which could result in brake damage. PRE-RIDE INSPECTIONS Before Starting the Engine n Park Brake Lever Lock If your model is equipped with the park brake lever lock, use , have it serviced...
... lock or it may break. 1 2 3 4 The brake light on when the park brake or service brake is in use the lock only when you want the machine to the unlock position. In extreme cases it could cause a fire, which could result in brake damage. PRE-RIDE INSPECTIONS Before Starting the Engine n Park Brake Lever Lock If your model is equipped with the park brake lever lock, use , have it serviced...
Owners Manual
Page 73
... accident. A properly functioning switch must shut down the engine stop the engine quickly. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine. 70 Sit on the seat. 2. OPERATION n Engine Stop Switch Push down on the engine stop switch (✪) to ground out the ignition and stop switch. WARNING Operating the snowmobile with a faulty throttle safety switch can result in...
... accident. A properly functioning switch must shut down the engine stop the engine quickly. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine. 70 Sit on the seat. 2. OPERATION n Engine Stop Switch Push down on the engine stop switch (✪) to ground out the ignition and stop switch. WARNING Operating the snowmobile with a faulty throttle safety switch can result in...
Owners Manual
Page 75
... the event of the passenger seat. 3. Remove the trunk cover. 2. OPERATION Passenger Seat The passenger seat features an adjustable lumbar support. The passenger seat and trunk cover are removable. Lift up the seat and remove it from the chassis. 4. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All...
... the event of the passenger seat. 3. Remove the trunk cover. 2. OPERATION Passenger Seat The passenger seat features an adjustable lumbar support. The passenger seat and trunk cover are removable. Lift up the seat and remove it from the chassis. 4. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All...
Owners Manual
Page 80
... approximately 4I (10 cm) off the ground. Remove the drive belt before towing. 77 Remove the key and cover the machine. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. WARNING Objects towed with the drive belt in place can easily collide with the rear of vehicle with an appropriate track stand. DO...
... approximately 4I (10 cm) off the ground. Remove the drive belt before towing. 77 Remove the key and cover the machine. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. WARNING Objects towed with the drive belt in place can easily collide with the rear of vehicle with an appropriate track stand. DO...
Owners Manual
Page 84
... Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 110 111 109 -109 ---115 ----99 111 ----91 97 97 I I I I I I I C I I ENGINE/COOLING I I I I I I I C I I I I I I I I I I I I I I C I I I I I I I I I I I I I I C R I I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I -
... Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 110 111 109 -109 ---115 ----99 111 ----91 97 97 I I I I I I I C I I ENGINE/COOLING I I I I I I I C I I I I I I I I I I I I I I C I I I I I I I I I I I I I I C R I I I I I R I I I I I I I I I I I I I I I C I I I I C I I I I I I -
Owners Manual
Page 86
... km) PreSeason Frequency CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter...
... km) PreSeason Frequency CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Latches Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter...
Owners Manual
Page 94
... the spark plugs recommended for the specific spark plug to the Owner's Manual Supplement or see your snowmobile. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds. Refer to be sure the correct main jet is indicative of engine operation. General Maintenance Spark Plugs MAINTENANCE A new engine can result in serious engine damage. Avoid prolonged idle speeds...
... the spark plugs recommended for the specific spark plug to the Owner's Manual Supplement or see your snowmobile. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds. Refer to be sure the correct main jet is indicative of engine operation. General Maintenance Spark Plugs MAINTENANCE A new engine can result in serious engine damage. Avoid prolonged idle speeds...
Owners Manual
Page 104
... runs out the bleed holes. General Maintenance Bleeding the Cooling System MAINTENANCE CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Allow the coolant to the maximum mark. 2. Stop the engine and check the coolant bottle level. Surge Tank Models Perform the bleeding procedure when the engine is bled properly, they 're not, repeat step 5. Start the engine and run at a fast idle...
... runs out the bleed holes. General Maintenance Bleeding the Cooling System MAINTENANCE CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Allow the coolant to the maximum mark. 2. Stop the engine and check the coolant bottle level. Surge Tank Models Perform the bleeding procedure when the engine is bled properly, they 're not, repeat step 5. Start the engine and run at a fast idle...
Owners Manual
Page 131
... floor. 128 Rotate the engine slowly, watching the piston until it's at bottom dead center (BDC), the lowest position in the cylinder. Replace the spark plugs and lower the machine to two minutes and perform steps 3-5 on remaining cylinders. 7. MAINTENANCE Extended Storage Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. Transfer unused fuel...
... floor. 128 Rotate the engine slowly, watching the piston until it's at bottom dead center (BDC), the lowest position in the cylinder. Replace the spark plugs and lower the machine to two minutes and perform steps 3-5 on remaining cylinders. 7. MAINTENANCE Extended Storage Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. Transfer unused fuel...
Owners Manual
Page 147
... the above limitation may not apply to you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. Your dealer will remain in effect. Engine Oil 1. We recommend the use any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 144 WARRANTY Limitations of Polaris engine oil. 2. How to and from the use your original selling dealer...
... the above limitation may not apply to you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. Your dealer will remain in effect. Engine Oil 1. We recommend the use any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 144 WARRANTY Limitations of Polaris engine oil. 2. How to and from the use your original selling dealer...
Owners Manual
Page 148
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to delivery may be denied. The following items are excluded...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to delivery may be denied. The following items are excluded...
Owners Manual
Page 150
... by Polaris in its sole discretion. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. • Cooling system coverage is limited to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by a defective engine component...
... by Polaris in its sole discretion. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. • Cooling system coverage is limited to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by a defective engine component...
Owners Manual
Page 152
...where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where it was purchased will no longer be covered by an authorized Polaris dealer.... servicing dealer will be required to obtain documentation from country to country. Notice If your vehicle is registered outside of residence. If you move to Polaris Industries in your vehicle will continue to perform the warranty repair. You may be sure to contact Polaris Customer...
...where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where it was purchased will no longer be covered by an authorized Polaris dealer.... servicing dealer will be required to obtain documentation from country to country. Notice If your vehicle is registered outside of residence. If you move to Polaris Industries in your vehicle will continue to perform the warranty repair. You may be sure to contact Polaris Customer...
Owners Manual
Page 157
... Clutch and Drive System ...127 Clutch Center Distance ...110 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...109 Cold Weather Drive-Away ...18 Controls and Linkage...126 Coolant...98 Coolant Level...99 Cooling System ...98 Cooling System, Bleeding ...100-101 Cooling System, Flushing ...99 Coupler Greasing ...87 Coupling, Front To Rear ...40 F Features ...27-29 Filters, Intake ...93 Front Arm Adjustment, ETS ...45 Front Suspension Adjustments . 30-34 FRSS ...40 Fuel ...64-66 Fuel Filter...
... Clutch and Drive System ...127 Clutch Center Distance ...110 Clutch Cover Warning...22 Clutch Guard ...18 Clutch Safety ...18 Clutch System ...109 Cold Weather Drive-Away ...18 Controls and Linkage...126 Coolant...98 Coolant Level...99 Cooling System ...98 Cooling System, Bleeding ...100-101 Cooling System, Flushing ...99 Coupler Greasing ...87 Coupling, Front To Rear ...40 F Features ...27-29 Filters, Intake ...93 Front Arm Adjustment, ETS ...45 Front Suspension Adjustments . 30-34 FRSS ...40 Fuel ...64-66 Fuel Filter...
Owners Manual
Page 158
......47 Headlight Adjustment ...106 Headlight Bulb Replacement ...107 High Temperature Indicator ...99 Hood Latches ...58 O Oil, Gearcase (WideTrak)...89 Operation Warning ...26 Operator Safety ...6-21 P Park Brake Lever Lock ...56 Passenger Warning ...23 Polaris Products ...134 Preload, Front Shock Spring...33 Premium Fuel Switch ...65 Pre-Ride Checklist ...53 Pre-Ride Suspension Inspection . . 125 Pressure Cap Warning ...22 I Ice and Snow Build-up ...IFS...IFS Adjustments ...IFS Components ...Inadequate Snow Conditions ...Indy Select Shock ...Intake Filters ...Intake Silencer...
......47 Headlight Adjustment ...106 Headlight Bulb Replacement ...107 High Temperature Indicator ...99 Hood Latches ...58 O Oil, Gearcase (WideTrak)...89 Operation Warning ...26 Operator Safety ...6-21 P Park Brake Lever Lock ...56 Passenger Warning ...23 Polaris Products ...134 Preload, Front Shock Spring...33 Premium Fuel Switch ...65 Pre-Ride Checklist ...53 Pre-Ride Suspension Inspection . . 125 Pressure Cap Warning ...22 I Ice and Snow Build-up ...IFS...IFS Adjustments ...IFS Components ...Inadequate Snow Conditions ...Indy Select Shock ...Intake Filters ...Intake Silencer...
Owners Manual
Page 159
... Suspension Coupling ...40-41 Suspension Inspection, Pre-Ride . 125 Suspension Lubrication ...84-86 Suspension Lubrication EDGE 136 ...85 EDGE Touring...85 WideTrak ...86 Suspension Performance Tips ...36 Switch Engine Stop ...27, 59, 70 Handwarmer ...27 Headlight Dimmer ...27 Heater, Passenger Handle ...29 Ignition...27, 59 Premium Fuel ...65 Tether...59 Throttle Safety ...54, 70 Thumbwarmer ...27 T Taillight/Brakelight Replacement 108 Tension, Rear Spring ...38 Throttle Cable ...88 Throttle Lever ...54, 71 Throttle Safety Switch ...54, 70 Tool Kit...
... Suspension Coupling ...40-41 Suspension Inspection, Pre-Ride . 125 Suspension Lubrication ...84-86 Suspension Lubrication EDGE 136 ...85 EDGE Touring...85 WideTrak ...86 Suspension Performance Tips ...36 Switch Engine Stop ...27, 59, 70 Handwarmer ...27 Headlight Dimmer ...27 Heater, Passenger Handle ...29 Ignition...27, 59 Premium Fuel ...65 Tether...59 Throttle Safety ...54, 70 Thumbwarmer ...27 T Taillight/Brakelight Replacement 108 Tension, Rear Spring ...38 Throttle Cable ...88 Throttle Lever ...54, 71 Throttle Safety Switch ...54, 70 Tool Kit...