Owners Manual
Page 9
...hills before ascend a hill. Do not make sudden turns or stops, and do not make sudden gear changes. Never open the throttle suddenly or make sudden throttle changes. 9 Avoid going downhill and for braking described in this manual. Shift your weight carefully, avoid sudden movements, and maintain a slow and...of the ATV. To avoid stalling, maintain a steady speed when climbing a hill. S Avoid operating the ATV through deep or fast-flowing water. Operator Safety SAFETY S Always have the ATV inspected by an authorized Polaris dealer if it 's unavoidable, travel slowly and use...
...hills before ascend a hill. Do not make sudden turns or stops, and do not make sudden gear changes. Never open the throttle suddenly or make sudden throttle changes. 9 Avoid going downhill and for braking described in this manual. Shift your weight carefully, avoid sudden movements, and maintain a slow and...of the ATV. To avoid stalling, maintain a steady speed when climbing a hill. S Avoid operating the ATV through deep or fast-flowing water. Operator Safety SAFETY S Always have the ATV inspected by an authorized Polaris dealer if it 's unavoidable, travel slowly and use...
Owners Manual
Page 10
... or accidental starting. S Always use of accessories. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that increase its speed or power. The warranty on the vehicle. 10 S Never modify an ATV through improper installation or use the size and type of tires specified for these purposes. S Always remove the ignition key when the vehicle is terminated...
... or accidental starting. S Always use of accessories. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that increase its speed or power. The warranty on the vehicle. 10 S Never modify an ATV through improper installation or use the size and type of tires specified for these purposes. S Always remove the ignition key when the vehicle is terminated...
Owners Manual
Page 28
... headlight. Reduce speed and allow greater distance for more detailed loading information. 7174820 28 Read Owner's Manual for braking when carrying cargo. Tow only from tow hooks or hitch. No Passenger Warning (6) WARNING NEVER ride as possible, and firmly secured to the racks. Loads should be centered, carried as low as a passenger. Be careful if load extends over the side of losing control. SAFETY Safety Decals and Locations Rack Warning (4) 5 4 4 6 7 WARNING...
... headlight. Reduce speed and allow greater distance for more detailed loading information. 7174820 28 Read Owner's Manual for braking when carrying cargo. Tow only from tow hooks or hitch. No Passenger Warning (6) WARNING NEVER ride as possible, and firmly secured to the racks. Loads should be centered, carried as low as a passenger. Be careful if load extends over the side of losing control. SAFETY Safety Decals and Locations Rack Warning (4) 5 4 4 6 7 WARNING...
Owners Manual
Page 36
... fuel valve (1) is located on the left side of 87=(R+ M/2) octane. It has three positions: OFF: For vehicle storage and when transporting. NOTE: There's about a 7 to 10 mile (11.2 to 16 km) range on the side panel. Fuel Filter Replace the in-line fuel filter at the intervals outlined in starting procedure on page 60. Fuel Tank The fuel tank filler cap (2) is exhausted. Refer to the specifications...
... fuel valve (1) is located on the left side of 87=(R+ M/2) octane. It has three positions: OFF: For vehicle storage and when transporting. NOTE: There's about a 7 to 10 mile (11.2 to 16 km) range on the side panel. Fuel Filter Replace the in-line fuel filter at the intervals outlined in starting procedure on page 60. Fuel Tank The fuel tank filler cap (2) is exhausted. Refer to the specifications...
Owners Manual
Page 40
... high speed operation during the first three hours of gasoline. Add 1 Polaris Premium 4 Synthetic Oil if necessary to familiarize yourself with gasoline. PVT Break-in (Clutches/Belt) A proper break-in of a new engine and drive components will result in more efficient performance and longer life for a proper break-in. Pull only light loads. Fill the fuel tank with vehicle operation and handling. 4. OPERATION...
... high speed operation during the first three hours of gasoline. Add 1 Polaris Premium 4 Synthetic Oil if necessary to familiarize yourself with gasoline. PVT Break-in (Clutches/Belt) A proper break-in of a new engine and drive components will result in more efficient performance and longer life for a proper break-in. Pull only light loads. Fill the fuel tank with vehicle operation and handling. 4. OPERATION...
Owners Manual
Page 41
Pre-Ride Checklist Item Brake system / brake lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light/ tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect...
Pre-Ride Checklist Item Brake system / brake lever travel Brake fluid Auxiliary brake Front suspension Rear suspension Steering Tires Wheels / fasteners Frame nuts, bolts, fasteners Fuel and oil Throttle Indicator lights / switches Engine stop switch Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light/ tail lamp Riding gear Remarks Ensure proper operation Ensure proper level Ensure proper operation Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect...
Owners Manual
Page 42
...brake is needed for starting a warm engine. Be sure the choke is off when the knob is pushed completely in an enclosed area. 1. Excessive use the choke if starting . Place the transmission in severe injury or death. Turn the fuel valve on the vehicle. The variable choke is fully on how much choke is not engaged. 1 2 4. OPERATION Starting the Engine WARNING Engine exhaust... in neutral. 3. Lock the parking brake. Position the vehicle on engine components. The choke can cause the spark plug to become wet fouled. NOTE: NOTE: 42 NOTE: The starter interlock will...
...brake is needed for starting a warm engine. Be sure the choke is off when the knob is pushed completely in an enclosed area. 1. Excessive use the choke if starting . Place the transmission in severe injury or death. Turn the fuel valve on the vehicle. The variable choke is fully on how much choke is not engaged. 1 2 4. OPERATION Starting the Engine WARNING Engine exhaust... in neutral. 3. Lock the parking brake. Position the vehicle on engine components. The choke can cause the spark plug to become wet fouled. NOTE: NOTE: 42 NOTE: The starter interlock will...
Owners Manual
Page 45
... overturn. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the rear rack. When operating over the rack sides. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Always attach the tow load to maintain stable driving conditions. Hauling Cargo OPERATION WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of the vehicle. Carrying...
... overturn. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the rear rack. When operating over the rack sides. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Always attach the tow load to maintain stable driving conditions. Hauling Cargo OPERATION WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of the vehicle. Carrying...
Owners Manual
Page 57
... with Canadian ICES-002. is equipped with the EMC requirements of this spark arrestor be performed by engine design, including factory-set fuel delivery and ignition. Operation of off-road vehicles on the crossbar under the seat . Blow-by gases are controlled by an authorized Polaris dealer. Your Polaris vehicle has a spark arrestor that the operator perform. Crankcase Emission Control System This engine is regulated by the intake system.
... with Canadian ICES-002. is equipped with the EMC requirements of this spark arrestor be performed by engine design, including factory-set fuel delivery and ignition. Operation of off-road vehicles on the crossbar under the seat . Blow-by gases are controlled by an authorized Polaris dealer. Your Polaris vehicle has a spark arrestor that the operator perform. Crankcase Emission Control System This engine is regulated by the intake system.
Owners Manual
Page 60
.... Tires " Brake fluid level " Brake lever travel Brake system Wheels/fasteners Frame fasteners " Engine oil level " Air filter, pre-filter E " Air box sediment tube Headlamp/tail lamp " Air filter, E main element Recoil housing " Brake pad wear J Battery " Transmission oil " Engine breather E filter " General lubrication Perform these services. Maintenance Interval Remarks J Steering " Front suspension " Rear suspension Make adjustments j as needed Lubricate all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km...
.... Tires " Brake fluid level " Brake lever travel Brake system Wheels/fasteners Frame fasteners " Engine oil level " Air filter, pre-filter E " Air box sediment tube Headlamp/tail lamp " Air filter, E main element Recoil housing " Brake pad wear J Battery " Transmission oil " Engine breather E filter " General lubrication Perform these services. Maintenance Interval Remarks J Steering " Front suspension " Rear suspension Make adjustments j as needed Lubricate all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km...
Owners Manual
Page 61
... Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt " Engine oil change " Oil filter change Inspect; replace as needed Inspect Inspect for proper sealing/air leaks Inspect; adjust Check for leaks at one month Replace with oil change J Valve clearance E E J Fuel system J Fuel filter E 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring Perform these services. Periodic Maintenance...
... Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt " Engine oil change " Oil filter change Inspect; replace as needed Inspect Inspect for proper sealing/air leaks Inspect; adjust Check for leaks at one month Replace with oil change J Valve clearance E E J Fuel system J Fuel filter E 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring Perform these services. Periodic Maintenance...
Owners Manual
Page 64
... the dipstick and read the oil level. MAINTENANCE AND LUBRICATION Engine Oil Always check and change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been specially formulated for the part numbers of any API certified "SH" oil is not used. Oil Check The oil fill is located on page 58. Start the engine and let it 's 0W-40. Maintain...
... the dipstick and read the oil level. MAINTENANCE AND LUBRICATION Engine Oil Always check and change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been specially formulated for the part numbers of any API certified "SH" oil is not used. Oil Check The oil fill is located on page 58. Start the engine and let it 's 0W-40. Maintain...
Owners Manual
Page 73
... higher. Warm up the engine by running the vehicle for approximately five minutes. 2. Place the transmission in or out until the desired idle RPM is reached. Adjust the carburetor idle screw (1) either in gear with the parking brake applied. 1 3. Although this power cannot be regained, adjustments to the carburetor and drive system can cause poor performance, overheating or engine damage. Turning the screw out (counterclockwise...
... higher. Warm up the engine by running the vehicle for approximately five minutes. 2. Place the transmission in or out until the desired idle RPM is reached. Adjust the carburetor idle screw (1) either in gear with the parking brake applied. 1 3. Although this power cannot be regained, adjustments to the carburetor and drive system can cause poor performance, overheating or engine damage. Turning the screw out (counterclockwise...
Owners Manual
Page 82
... the distance from the floor to the back of the headlight. 2. Start the engine and turn it counterclockwise to skin. NOTE: Include rider weight on the wall. Loosen the pivot bolt and adjust the beam to maintain lighting quality. Headlight and taillight lenses become dirty during normal operation. NOTE: The bulb must be adjusted vertically. 1. Remove the wire harness connector from the...
... the distance from the floor to the back of the headlight. 2. Start the engine and turn it counterclockwise to skin. NOTE: Include rider weight on the wall. Loosen the pivot bolt and adjust the beam to maintain lighting quality. Headlight and taillight lenses become dirty during normal operation. NOTE: The bulb must be adjusted vertically. 1. Remove the wire harness connector from the...
Owners Manual
Page 98
...Wheel bearings S Radiator S Transmission seals S Brakes S Cab and body panels S Labels and decals NOTE: If warning and safety labels are damaged, contact your vehicle. Polishing the Vehicle Polaris recommends the use of your Polaris dealer for a while to evaporate any water that may contain dirt particles that will scratch the finish. 98 Old or reused cloths and pads may have entered the engine or exhaust system. MAINTENANCE... instructions on your Polaris vehicle. Allow the engine to run for free replacement. The water may damage components and could remove paint and decals.
...Wheel bearings S Radiator S Transmission seals S Brakes S Cab and body panels S Labels and decals NOTE: If warning and safety labels are damaged, contact your vehicle. Polishing the Vehicle Polaris recommends the use of your Polaris dealer for a while to evaporate any water that may contain dirt particles that will scratch the finish. 98 Old or reused cloths and pads may have entered the engine or exhaust system. MAINTENANCE... instructions on your Polaris vehicle. Allow the engine to run for free replacement. The water may damage components and could remove paint and decals.
Owners Manual
Page 103
2008 Trail Boss Body Style Maximum Weight Capacity Fuel Capacity Transmission Oil Engine Oil Capacity Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen IV 415 lbs. (188 kg) 3.25 gal. (12.35 l) 11.3 oz. (...
2008 Trail Boss Body Style Maximum Weight Capacity Fuel Capacity Transmission Oil Engine Oil Capacity Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen IV 415 lbs. (188 kg) 3.25 gal. (12.35 l) 11.3 oz. (...
Owners Manual
Page 104
... floating caliper Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc Auxiliary Brake Hydraulic, opposed piston, caliper, rear axle fixed disc Park Brake Hydraulic lock, all wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Beam Indicator High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Features 2 Dual Beam 30w/30w 8.26w 26.9w 12V 14 AH Accessory Accessory Standard Standard Standard Accessory Not Applicable...
... floating caliper Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc Auxiliary Brake Hydraulic, opposed piston, caliper, rear axle fixed disc Park Brake Hydraulic lock, all wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Beam Indicator High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Features 2 Dual Beam 30w/30w 8.26w 26.9w 12V 14 AH Accessory Accessory Standard Standard Standard Accessory Not Applicable...
Owners Manual
Page 107
... the ATV (after first applying the park brake) and perform the K-turn as required. Use low range only. Drive at the full position for one mile (5 miles or more than 10 seconds. Shift the transmission to neutral. The belt will become more frequently. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving onto a pickup or tall trailer in gas tank, fuel lines, or carburetor. Contact your Polaris dealer for damage if repeated...
... the ATV (after first applying the park brake) and perform the K-turn as required. Use low range only. Drive at the full position for one mile (5 miles or more than 10 seconds. Shift the transmission to neutral. The belt will become more frequently. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving onto a pickup or tall trailer in gas tank, fuel lines, or carburetor. Contact your Polaris dealer for damage if repeated...
Owners Manual
Page 112
... not be covered by warranty. If any Polaris Servicing Dealer to perform warranty service. We recommend the use of non-recommended lubricants may use any of the above limitation may not apply to you use and when maintenance and installation are void because of state or federal law, all other rights which vary from the use of Polaris engine oil. 2. POLARIS FURTHER...
... not be covered by warranty. If any Polaris Servicing Dealer to perform warranty service. We recommend the use of non-recommended lubricants may use any of the above limitation may not apply to you use and when maintenance and installation are void because of state or federal law, all other rights which vary from the use of Polaris engine oil. 2. POLARIS FURTHER...
Owners Manual
Page 113
... of the destination country before you purchase a Polaris product from Polaris Industries in order to register your vehicle in your vehicle is registered outside the country of the country in order to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY...
... of the destination country before you purchase a Polaris product from Polaris Industries in order to register your vehicle in your vehicle is registered outside the country of the country in order to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY...