Owners Manual
Page 5
...POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. All information contained within this publication is based on the latest product information at the time...vehicle and the information presented in part, is expressly prohibited. Printed in the design and quality of Polaris Industries Inc. Depictions and/or procedures in this publication. Copyright 2009 Polaris Sales Inc. Due to constant improvements in U.S.A. 2010 Owner's Manual P/N 9922322 600 IQ Shift/600 IQ ES/600 LX/600 Switchback/600 Dragon Switchback 800 IQ/800 Dragon IQ/800 Switchback/800 Dragon...
...POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. All information contained within this publication is based on the latest product information at the time...vehicle and the information presented in part, is expressly prohibited. Printed in the design and quality of Polaris Industries Inc. Depictions and/or procedures in this publication. Copyright 2009 Polaris Sales Inc. Due to constant improvements in U.S.A. 2010 Owner's Manual P/N 9922322 600 IQ Shift/600 IQ ES/600 LX/600 Switchback/600 Dragon Switchback 800 IQ/800 Dragon IQ/800 Switchback/800 Dragon...
Owners Manual
Page 13
...in a position that must be seated with both hands on the handlebar grips for proper throttle, brake and steering control. Stay Clear of Engine Never attempt adjustments with the engine running boards and both feet on the running . WARNING! Always stop the engine before attempting adjustments. A loose ...track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to check its operation. Be alert when riding, and remain properly seated to stay clear of an engine. WARNING! SAFETY Operator Safety Stay ...
...in a position that must be seated with both hands on the handlebar grips for proper throttle, brake and steering control. Stay Clear of Engine Never attempt adjustments with the engine running boards and both feet on the running . WARNING! Always stop the engine before attempting adjustments. A loose ...track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to check its operation. Be alert when riding, and remain properly seated to stay clear of an engine. WARNING! SAFETY Operator Safety Stay ...
Owners Manual
Page 24
...snowmobile safety course. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. Even seasoned drivers should spend some time getting...driving on the rider's body position for this kind of snowmobiles, don't tailgate (follow too closely). For their operating skills. Check to provide protection from the course. • Don't "jump" your snowmobile, know the extent of your vehicle. The seat and suspension of their protection, as well as yours, make sure they 've taken a snowmobile safety...
...snowmobile safety course. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. Even seasoned drivers should spend some time getting...driving on the rider's body position for this kind of snowmobiles, don't tailgate (follow too closely). For their operating skills. Check to provide protection from the course. • Don't "jump" your snowmobile, know the extent of your vehicle. The seat and suspension of their protection, as well as yours, make sure they 've taken a snowmobile safety...
Owners Manual
Page 29
..., or when crossing roads, steering and braking ability are greatly reduced. See Owner's Manual for proper use of traction products. • Repeated stops from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for a replacement. • This vehicle is capable of the throttle control assembly, to stop the engine. SAFETY Safety Decals and Locations Operation Warning • To avoid...
..., or when crossing roads, steering and braking ability are greatly reduced. See Owner's Manual for proper use of traction products. • Repeated stops from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for a replacement. • This vehicle is capable of the throttle control assembly, to stop the engine. SAFETY Safety Decals and Locations Operation Warning • To avoid...
Owners Manual
Page 32
... engine Sensor Fail-Safe The DET includes a sensor fail-safe system to prevent the engine from detonation by automatically reducing the engine timing and adding fuel whenever the sensors detect detonation. Cargo Area The maximum weight capacity for this model by Polaris. In extreme conditions the DET system retards timing and holds it in most cases DET activation is 15 lbs. (7 kg). FEATURES + Adjustable Headlights Adjust the headlight...
... engine Sensor Fail-Safe The DET includes a sensor fail-safe system to prevent the engine from detonation by automatically reducing the engine timing and adding fuel whenever the sensors detect detonation. Cargo Area The maximum weight capacity for this model by Polaris. In extreme conditions the DET system retards timing and holds it in most cases DET activation is 15 lbs. (7 kg). FEATURES + Adjustable Headlights Adjust the headlight...
Owners Manual
Page 73
... a feature that allows you to the pink wire when using oxygenated fuel containing up the vehicle for the use the ethanol fuel resistor or unplug the wires. This snowmobile is usable, some engine performance will result in your model, always reinstall the ethanol fuel resistor or disconnect the mode change wires are located in doubt about fuel quality, always use of the clutch guard behind the console...
... a feature that allows you to the pink wire when using oxygenated fuel containing up the vehicle for the use the ethanol fuel resistor or unplug the wires. This snowmobile is usable, some engine performance will result in your model, always reinstall the ethanol fuel resistor or disconnect the mode change wires are located in doubt about fuel quality, always use of the clutch guard behind the console...
Owners Manual
Page 75
... switch (+) to ground out the ignition and stop the engine whenever all pressure is designed to idle. 3. WARNING! Sit on the pivot pin in the direction shown in the event of throttle. A properly functioning switch must shut down the engine stop switch. Hold the throttle lever pin stationary by your dealer. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch...
... switch (+) to ground out the ignition and stop the engine whenever all pressure is designed to idle. 3. WARNING! Sit on the pivot pin in the direction shown in the event of throttle. A properly functioning switch must shut down the engine stop switch. Hold the throttle lever pin stationary by your dealer. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch...
Owners Manual
Page 77
See page 72 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74
See page 72 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74
Owners Manual
Page 80
... of the snowmobile. WARNING! Slow down to maintain control of use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. For your safety, do not attempt to pull or drag the snowmobile. Objects towed with the drive belt in place can easily collide with the rear of vehicle with an appropriate...
... of the snowmobile. WARNING! Slow down to maintain control of use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. For your safety, do not attempt to pull or drag the snowmobile. Objects towed with the drive belt in place can easily collide with the rear of vehicle with an appropriate...
Owners Manual
Page 81
.... Specifications and adjustments for diagnostic service. The ECI label should not be removed, even after you contact an authorized Polaris dealer to perform any service that the specified maintenance is permanently affixed to your qualified service technician. Reverse (if equipped) must take your snowmobile. You are responsible for your owner's manual. Environmental Protection Agency regulations. MAINTENANCE Emission Control Information Any qualified repair shop...
.... Specifications and adjustments for diagnostic service. The ECI label should not be removed, even after you contact an authorized Polaris dealer to perform any service that the specified maintenance is permanently affixed to your qualified service technician. Reverse (if equipped) must take your snowmobile. You are responsible for your owner's manual. Environmental Protection Agency regulations. MAINTENANCE Emission Control Information Any qualified repair shop...
Owners Manual
Page 96
... system is level. Never bleed the cooling system or remove the pressure cap when the engine is cold. 1. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Fill as required. 7. Stop the engine and check the coolant bottle level. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Steam and hot liquids will...
... system is level. Never bleed the cooling system or remove the pressure cap when the engine is cold. 1. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Fill as required. 7. Stop the engine and check the coolant bottle level. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Steam and hot liquids will...
Owners Manual
Page 103
MAINTENANCE Lights Taillight/Brakelight Replacement 1. Push the bulb inward and turn it clockwise to remove it . 4. Remove the lens. 2. Install a new bulb. Reinstall the taillight lens. 100 Remove the screws securing the taillight lens. Push the bulb inward and turn it counterclockwise to secure it . 3.
MAINTENANCE Lights Taillight/Brakelight Replacement 1. Push the bulb inward and turn it clockwise to remove it . 4. Remove the lens. 2. Install a new bulb. Reinstall the taillight lens. 100 Remove the screws securing the taillight lens. Push the bulb inward and turn it counterclockwise to secure it . 3.
Owners Manual
Page 130
... A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Please work with controlling state law. If any Polaris Servicing Dealer to repair Polaris snowmobiles. We recommend the use of transportation to resolve any warranty issues. Engine Oil 1. Your dealer will remain in effect. Limitations of state or...
... A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you must take it to a Polaris dealer authorized to perform warranty service. Please work with controlling state law. If any Polaris Servicing Dealer to repair Polaris snowmobiles. We recommend the use of transportation to resolve any warranty issues. Engine Oil 1. Your dealer will remain in effect. Limitations of state or...
Owners Manual
Page 131
... result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of the recommended Polaris products for commercial purposes. improper fuel; improper component alignment, tension, adjustment...
... result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of the recommended Polaris products for commercial purposes. improper fuel; improper component alignment, tension, adjustment...
Owners Manual
Page 132
... Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage includes: • Damage due to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by the failure of other components of the snowmobile. • Failures caused by improper fuel or oil...
... Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage includes: • Damage due to accident, fire, explosion, theft, or other causes beyond Polaris' control. • Damage caused by the failure of other components of the snowmobile. • Failures caused by improper fuel or oil...
Owners Manual
Page 133
...vehicles registered to perform the warranty repair. Outside the Country where your vehicle was purchased: If you are traveling within the country where your vehicle was originally purchased, all warranty coverage will be required to obtain documentation from country to Polaris Industries in your vehicle. You must be covered by an authorized Polaris dealer. You may not give authorization for warranty or service... your new country. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD...
...vehicles registered to perform the warranty repair. Outside the Country where your vehicle was purchased: If you are traveling within the country where your vehicle was originally purchased, all warranty coverage will be required to obtain documentation from country to Polaris Industries in your vehicle. You must be covered by an authorized Polaris dealer. You may not give authorization for warranty or service... your new country. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD...
Owners Manual
Page 134
... of the vehicle owner. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is free from the date of systems whose failure does not increase the vehicle's regulated emissions. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
... of the vehicle owner. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is free from the date of systems whose failure does not increase the vehicle's regulated emissions. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
Owners Manual
Page 139
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping, Rear Shock (Premium Shock) . 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System ...91-93 Cooling System...
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping, Rear Shock (Premium Shock) . 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System ...91-93 Cooling System...
Owners Manual
Page 140
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
Owners Manual
Page 141
... Cooling ...67 Snow Conditions ...20 Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance...
... Cooling ...67 Snow Conditions ...20 Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance...