Owners Manual
Page 28
... vehicle is locked when it's in PARK. Automatic Transmission Gear Selector The transmission gear selector is located on the right side of time. 25 EPS remains engaged whether the vehicle is moving could cause transmission damage. See page 33 for extended periods of the vehicle. FEATURES AND CONTROLS Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the desired gear. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park Stop the vehicle, release the throttle...
... vehicle is locked when it's in PARK. Automatic Transmission Gear Selector The transmission gear selector is located on the right side of time. 25 EPS remains engaged whether the vehicle is moving could cause transmission damage. See page 33 for extended periods of the vehicle. FEATURES AND CONTROLS Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the desired gear. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park Stop the vehicle, release the throttle...
Owners Manual
Page 31
... the switch is on ADC 4X4, 2x4 the ADC system allows engine braking to either 4X4 position. 2X4 Mode When the switch is on 4X4, the 4X4 vehicle is in 4X4, and the 4X4 Switch indicator icon in 4X4. Always move the 4X4 switch to the length of time the vehicle may remain in the instrument cluster display will automatically engage any time the rear wheels...
... the switch is on ADC 4X4, 2x4 the ADC system allows engine braking to either 4X4 position. 2X4 Mode When the switch is on 4X4, the 4X4 vehicle is in 4X4, and the 4X4 Switch indicator icon in 4X4. Always move the 4X4 switch to the length of time the vehicle may remain in the instrument cluster display will automatically engage any time the rear wheels...
Owners Manual
Page 33
... allows engine braking to neutral or park 30 Engaging Active Descent Control The ADC system will automatically engage when all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph (25 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear...
... allows engine braking to neutral or park 30 Engaging Active Descent Control The ADC system will automatically engage when all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph (25 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear...
Owners Manual
Page 36
... after starting the engine, the EPS system is activated. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Engine Overheat Warning - The vehicle should be brought to clear the warning. 10. Drive at idle and high electrical load (lights, cooling fan, accessories) is at a higher RPM or recharge the battery to your authorized Polaris dealer for resetting instructions. 7. Do not operate the vehicle if this warning appears. All segments including the fuel icon will automatically reduce engine power. 8. Service...
... after starting the engine, the EPS system is activated. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 4. Engine Overheat Warning - The vehicle should be brought to clear the warning. 10. Drive at idle and high electrical load (lights, cooling fan, accessories) is at a higher RPM or recharge the battery to your authorized Polaris dealer for resetting instructions. 7. Do not operate the vehicle if this warning appears. All segments including the fuel icon will automatically reduce engine power. 8. Service...
Owners Manual
Page 42
... 523 523 523 651 651 1268 1268 1347 1347 1071 1071 520193 520193 1321 520207 168 168 520194 520194 520194 520194 520203 FMI 3 4 3 4 16 0 3 4 3 4 8 4 3 2 5 3 5 3 5 3 5 3 5 11 3 3 3 4 3 4 2 7 3 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Gear Sensor Signal Injector 1 (MAG) Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit All Wheel Drive Control System Power Throttle Safety Signal Active Descent Control System *Assumes unipolar configuration of stepper motor 39
... 523 523 523 651 651 1268 1268 1347 1347 1071 1071 520193 520193 1321 520207 168 168 520194 520194 520194 520194 520203 FMI 3 4 3 4 16 0 3 4 3 4 8 4 3 2 5 3 5 3 5 3 5 3 5 11 3 3 3 4 3 4 2 7 3 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Gear Sensor Signal Injector 1 (MAG) Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit All Wheel Drive Control System Power Throttle Safety Signal Active Descent Control System *Assumes unipolar configuration of stepper motor 39
Owners Manual
Page 43
... 523 523 651 651 651 652 652 652 1268 1269 1347 1347 1347 1071 1071 1071 634 634 634 634 1321 1321 1321 FMI 3 4 3 4 16 0 3 4 3 4 2 8 2 8 2 4 3 2 5 3 4 5 3 4 3 3 5 3 4 5 3 4 5 3 4 7 5 3 4 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Injector 1 (MAG) (SDI Part Load) Injector 2 (PTO) (SDI Part Load) Ignition Coil Primary Driver 1 (MAG) Ignition Coil Primary Driver 2 (PTO) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit 40
... 523 523 651 651 651 652 652 652 1268 1269 1347 1347 1347 1071 1071 1071 634 634 634 634 1321 1321 1321 FMI 3 4 3 4 16 0 3 4 3 4 2 8 2 8 2 4 3 2 5 3 4 5 3 4 3 3 5 3 4 5 3 4 5 3 4 7 5 3 4 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Injector 1 (MAG) (SDI Part Load) Injector 2 (PTO) (SDI Part Load) Ignition Coil Primary Driver 1 (MAG) Ignition Coil Primary Driver 2 (PTO) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit 40
Owners Manual
Page 44
... Error 41 FEATURES AND CONTROLS Instrument Cluster Rider Information Center SPORTSMAN 850 XP / XP EPS Diagnostic Codes Component Chassis Relay Condition Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Speed Too High Speed Too Low EPS Models Only Steering Over Current...
... Error 41 FEATURES AND CONTROLS Instrument Cluster Rider Information Center SPORTSMAN 850 XP / XP EPS Diagnostic Codes Component Chassis Relay Condition Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Speed Too High Speed Too Low EPS Models Only Steering Over Current...
Owners Manual
Page 46
... engine oil level on the daily pre-ride inspection checklist. Drive slowly at slower speeds during the break-in the clutches and belt by operating at first. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Break in period. 43 Pull only light loads. Always exercise extreme caution whenever handling gasoline. 2. Change both the oil and the filter at sustained idle...
... engine oil level on the daily pre-ride inspection checklist. Drive slowly at slower speeds during the break-in the clutches and belt by operating at first. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Break in period. 43 Pull only light loads. Always exercise extreme caution whenever handling gasoline. 2. Change both the oil and the filter at sustained idle...
Owners Manual
Page 61
... to maintain stable driving conditions. Use extreme caution when applying brakes. Carrying loads on the trailer tongue. When handling off-centered loads that cannot be 1/3 on the front rack and 2/3 on the vehicle warning labels. • Never exceed the stated load capacity for your vehicle. • HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. OPERATION Hauling Cargo...
... to maintain stable driving conditions. Use extreme caution when applying brakes. Carrying loads on the trailer tongue. When handling off-centered loads that cannot be 1/3 on the front rack and 2/3 on the vehicle warning labels. • Never exceed the stated load capacity for your vehicle. • HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. OPERATION Hauling Cargo...
Owners Manual
Page 62
... speed and cargo weight to extend belt life. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. The combination of 1/3 this vehicle. OPERATION Hauling Cargo Never exceed the weight capacities specified for use on the rear rack) and mounted as low as possible. Never install a hitch longer than 15°. • Always attach a towed load to the hitch point. Towing Loads Towing is...
... speed and cargo weight to extend belt life. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. The combination of 1/3 this vehicle. OPERATION Hauling Cargo Never exceed the weight capacities specified for use on the rear rack) and mounted as low as possible. Never install a hitch longer than 15°. • Always attach a towed load to the hitch point. Towing Loads Towing is...
Owners Manual
Page 68
... replace if necessary Inspect duct for leaks at tank cap, lines, filter, pump; replace as needed 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M E Throttle Body Intake Duct Drive belt Cooling system X Radiator X Cooling hoses X Engine oil change X Demand drive fluid X Rear gearcase oil X Transmission oil Fuel system X Engine mounts Exhaust muffler/ pipe Q Spark plug E X Wiring 1000 (1600) Inspect coolant strength seasonally; replace...
... replace if necessary Inspect duct for leaks at tank cap, lines, filter, pump; replace as needed 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M E Throttle Body Intake Duct Drive belt Cooling system X Radiator X Cooling hoses X Engine oil change X Demand drive fluid X Rear gearcase oil X Transmission oil Fuel system X Engine mounts Exhaust muffler/ pipe Q Spark plug E X Wiring 1000 (1600) Inspect coolant strength seasonally; replace...
Owners Manual
Page 69
... Performance Synthetic 2W-50 850 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 Transmission Oil Synthetic SPORTSMAN XP Transmission Fluid 15-17 ft. The a-arms and lower control arms are subjected to severe use, grease zerks have been provided for additional lubrication at the General Lubrication interval. Items not listed in the Periodic Maintenance Chart beginning on page 62. Demand Drive Demand Drive Fluid (Front Plus Fluid Gearcase) Rear Gearcase Oil Brake Fluid ADC Fluid...
... Performance Synthetic 2W-50 850 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 Transmission Oil Synthetic SPORTSMAN XP Transmission Fluid 15-17 ft. The a-arms and lower control arms are subjected to severe use, grease zerks have been provided for additional lubrication at the General Lubrication interval. Items not listed in the Periodic Maintenance Chart beginning on page 62. Demand Drive Demand Drive Fluid (Front Plus Fluid Gearcase) Rear Gearcase Oil Brake Fluid ADC Fluid...
Owners Manual
Page 88
... and finger-tighten them. 4. lbs. (61 Nm) 85 Lower the vehicle to come off during operation, which could result in PARK. 2. Loose nuts could cause a tire to the ground. 5. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation (if equipped). 3. lbs. (102 Nm) Cast...
... and finger-tighten them. 4. lbs. (61 Nm) 85 Lower the vehicle to come off during operation, which could result in PARK. 2. Loose nuts could cause a tire to the ground. 5. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation (if equipped). 3. lbs. (102 Nm) Cast...
Owners Manual
Page 112
.... Old or reused cloths and pads may contain dirt particles that may damage components and could remove paint and labels. The water may have entered the engine or exhaust system. Replacement safety labels are provided by Polaris at the following items: • Wheel bearings • Electrical components • Radiator • Switches and controls • Transmission seals • Fuel system components • Cab and body panels • Labels and decals...
.... Old or reused cloths and pads may contain dirt particles that may damage components and could remove paint and labels. The water may have entered the engine or exhaust system. Replacement safety labels are provided by Polaris at the following items: • Wheel bearings • Electrical components • Radiator • Switches and controls • Transmission seals • Fuel system components • Cab and body panels • Labels and decals...
Owners Manual
Page 115
... cylinder with Polaris Carbon Clean, following fluid levels. Reinstall the spark plugs. Run the engine for several times using electric start. Turn the engine over several minutes so the Carbon Clean reaches the injectors. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the following the instructions on page 62. • Demand drive unit (front gearcase) • ADC fluid (ADC models) (change every two years) • Rear gearcase • Transmission...
... cylinder with Polaris Carbon Clean, following fluid levels. Reinstall the spark plugs. Run the engine for several times using electric start. Turn the engine over several minutes so the Carbon Clean reaches the injectors. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the following the instructions on page 62. • Demand drive unit (front gearcase) • ADC fluid (ADC models) (change every two years) • Rear gearcase • Transmission...
Owners Manual
Page 118
... throttle may cause loss of control and vehicle overturn. PVT system Clutch malfunction See your dealer. Poor engine performance Check for or snow ingestion into the damage if repeated leaking occurs. TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up belt one mile (5 miles or...
... throttle may cause loss of control and vehicle overturn. PVT system Clutch malfunction See your dealer. Poor engine performance Check for or snow ingestion into the damage if repeated leaking occurs. TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up belt one mile (5 miles or...
Owners Manual
Page 123
SPECIFICATIONS SPORTSMAN 550 XP Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Ignition System Idle RPM Ignition Timing Spark Plug / Gap Lubrication System Driving ...
SPECIFICATIONS SPORTSMAN 550 XP Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Ignition System Idle RPM Ignition Timing Spark Plug / Gap Lubrication System Driving ...
Owners Manual
Page 125
SPECIFICATIONS SPORTSMAN 850 XP / XP EPS Maximum Weight Capacity Dry Weight 575 lbs. (261 kg) 784 lbs. (356 kg) (XP) 796 lbs. (361 kg) (XP EPS) Fuel Capacity 5.25 gal. (20 l) (XP) 4.5 gal. (17 l) (XP EPS) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 32 oz. (950 ml) Front Rack/Storage Box Capacity 120 lbs. (54 kg) Rear Rack Capacity 240 lbs. (109 kg) Receiver Hitch Tongue Capacity 150 lbs. (68 kg) (Rear rack load...
SPECIFICATIONS SPORTSMAN 850 XP / XP EPS Maximum Weight Capacity Dry Weight 575 lbs. (261 kg) 784 lbs. (356 kg) (XP) 796 lbs. (361 kg) (XP EPS) Fuel Capacity 5.25 gal. (20 l) (XP) 4.5 gal. (17 l) (XP EPS) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 32 oz. (950 ml) Front Rack/Storage Box Capacity 120 lbs. (54 kg) Rear Rack Capacity 240 lbs. (109 kg) Receiver Hitch Tongue Capacity 150 lbs. (68 kg) (Rear rack load...
Owners Manual
Page 136
... Rack/Compartment ...27 Fuel Tank Cap...26 Fuse Replacement ...87 L Lights ...88-91 Headlight Beam Adjustment...88 Headlight Lamp ...89 Position Light Lamp ...89 Rear Turn Signal...90 Taillight/Brakelight/Worklight . 91 Low Beam Adjustment ...88 Low Range Use...101 Lubrication Guide ...66 M Maintenance Chart ...62-65 Metric/Standard Display ...35 Mirrors ...22 Mode Switch ...20 Modifications ...6 G Gear Selector...25 Gearcase Oil, Rear ...72-73 Gloves ...15 N Noise Emission Control System ...61 O Oil Engine...
... Rack/Compartment ...27 Fuel Tank Cap...26 Fuse Replacement ...87 L Lights ...88-91 Headlight Beam Adjustment...88 Headlight Lamp ...89 Position Light Lamp ...89 Rear Turn Signal...90 Taillight/Brakelight/Worklight . 91 Low Beam Adjustment ...88 Low Range Use...101 Lubrication Guide ...66 M Maintenance Chart ...62-65 Metric/Standard Display ...35 Mirrors ...22 Mode Switch ...20 Modifications ...6 G Gear Selector...25 Gearcase Oil, Rear ...72-73 Gloves ...15 N Noise Emission Control System ...61 O Oil Engine...
Owners Manual
Page 137
... Clutch Cover Alert...19 General Alert ...17 Hill Operation Alert...17 Hitch Capacity Label ...19 Rack Warning, Front and Rear 19 Reverse Override Warning ...17 Tire Pressure/Load Alert ...18 Safety Training ...6 Severe Use ...62 Side Panel Removal...83 Sidehilling ...54 Signal Words ...4 Spark Arrestor ...98 Spark Arrestor Requirements ...61 Spark Plug Inspection ...95-96 Spark Plug Recommendations...95 Spark Plugs ...95-96 Spring Adjustment, Shock ...94 Standard/Metric Display ...35 Starting the Engine ...45 Steering Assembly...
... Clutch Cover Alert...19 General Alert ...17 Hill Operation Alert...17 Hitch Capacity Label ...19 Rack Warning, Front and Rear 19 Reverse Override Warning ...17 Tire Pressure/Load Alert ...18 Safety Training ...6 Severe Use ...62 Side Panel Removal...83 Sidehilling ...54 Signal Words ...4 Spark Arrestor ...98 Spark Arrestor Requirements ...61 Spark Plug Inspection ...95-96 Spark Plug Recommendations...95 Spark Plugs ...95-96 Spring Adjustment, Shock ...94 Standard/Metric Display ...35 Starting the Engine ...45 Steering Assembly...