Owners Manual
Page 6
... or in this vehicle are intended for reference use only. Copyright 2010 Polaris Sales Inc. Any reprinting or reuse of the depictions and/or procedures contained within this publication are in English. Other languages are registered trademarks of Polaris Industries Inc. No... vehicle and the information presented in part, is based on the latest product information at the time of publication. Depictions and/or procedures in U.S.A. 2011 600 RMK 144/155 Owner's Manual P/N 9922868 2 Printed in this publication is expressly prohibited. POLARIS, THE WAY OUT, PERC, IQ and RMK...
... or in this vehicle are intended for reference use only. Copyright 2010 Polaris Sales Inc. Any reprinting or reuse of the depictions and/or procedures contained within this publication are in English. Other languages are registered trademarks of Polaris Industries Inc. No... vehicle and the information presented in part, is based on the latest product information at the time of publication. Depictions and/or procedures in U.S.A. 2011 600 RMK 144/155 Owner's Manual P/N 9922868 2 Printed in this publication is expressly prohibited. POLARIS, THE WAY OUT, PERC, IQ and RMK...
Owners Manual
Page 15
... a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Such equipment may vary with others, and you may reduce control and could result in a position that 's appropriate to be seated with both feet on the running boards and both hands on the handlebar grips for proper throttle, brake and steering control. WARNING! Always ride...
... a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Such equipment may vary with others, and you may reduce control and could result in a position that 's appropriate to be seated with both feet on the running boards and both hands on the handlebar grips for proper throttle, brake and steering control. WARNING! Always ride...
Owners Manual
Page 22
... your dealer. Apply the throttle with enough authority to the engine. The clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum...
... your dealer. Apply the throttle with enough authority to the engine. The clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum...
Owners Manual
Page 24
... drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in darkness or other low visibility conditions. Check to provide protection under various conditions. The seat and suspension of... operators drive improperly. Drive defensively to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in executing turns, traversing hills, etc. Be aware of any snowmobile traffic around your vehicle. Everyone can benefit from the ignition when ...
... drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in darkness or other low visibility conditions. Check to provide protection under various conditions. The seat and suspension of... operators drive improperly. Drive defensively to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in executing turns, traversing hills, etc. Be aware of any snowmobile traffic around your vehicle. Everyone can benefit from the ignition when ...
Owners Manual
Page 29
... to control the vehicle. A passenger reduces your ability to control the vehicle. • When operating on the top of the throttle control assembly, to stop . • Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. • This vehicle is latched. SAFETY Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake...
... to control the vehicle. A passenger reduces your ability to control the vehicle. • When operating on the top of the throttle control assembly, to stop . • Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. • This vehicle is latched. SAFETY Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake...
Owners Manual
Page 44
.... Jounce Bumper 3. Body 5. Shock Absorber Components 1. Threaded Spring Preload Adjuster Nut 6. Spring (Standard only) 4 5 6 3 2 1 40 See your dealer, as the camber adjustment may also be affected. Standard Shocks The tension at which the shock coil spring is set is desired to use the full travel of the shocks with occasional light bottoming. For the best ride, the suspension should be changed if spring preload...
.... Jounce Bumper 3. Body 5. Shock Absorber Components 1. Threaded Spring Preload Adjuster Nut 6. Spring (Standard only) 4 5 6 3 2 1 40 See your dealer, as the camber adjustment may also be affected. Standard Shocks The tension at which the shock coil spring is set is desired to use the full travel of the shocks with occasional light bottoming. For the best ride, the suspension should be changed if spring preload...
Owners Manual
Page 66
... to activate. 3. OPERATION n Throttle Lever WARNING! If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If an emergency exists and it several times. If the engine stops abruptly when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to operate the snowmobile with the throttle safety switch disconnected. If this occurs...
... to activate. 3. OPERATION n Throttle Lever WARNING! If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If an emergency exists and it several times. If the engine stops abruptly when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to operate the snowmobile with the throttle safety switch disconnected. If this occurs...
Owners Manual
Page 67
See page 61 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 63 OPERATION n Emergency Stopping The following chart lists methods for more information about the engine stop switch.
See page 61 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 63 OPERATION n Emergency Stopping The following chart lists methods for more information about the engine stop switch.
Owners Manual
Page 70
... vehicle with the drive belt in place can easily collide with the rear of each ride, park the snowmobile on the snowmobile should be used. For your safety, do not attempt to use the front bumper to use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing Do not use a tow hitch...
... vehicle with the drive belt in place can easily collide with the rear of each ride, park the snowmobile on the snowmobile should be used. For your safety, do not attempt to use the front bumper to use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing Do not use a tow hitch...
Owners Manual
Page 71
... this vehicle. 67 Specifications and adjustments for engine tune-ups are required by U.S. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your use in the Service Manual, which is certified to your snowmobile. Polaris recommends that you must not be necessary. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair...
... this vehicle. 67 Specifications and adjustments for engine tune-ups are required by U.S. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your use in the Service Manual, which is certified to your snowmobile. Polaris recommends that you must not be necessary. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair...
Owners Manual
Page 83
... parts can cause burns. Open the hood and inspect the muffler and pipes for the exhaust system to cool completely before inspecting. 1. Never perform this procedure with the engine running. Check for loose clamps on page 69. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may need replacement. See your Polaris dealer for wear or damage at...
... parts can cause burns. Open the hood and inspect the muffler and pipes for the exhaust system to cool completely before inspecting. 1. Never perform this procedure with the engine running. Check for loose clamps on page 69. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may need replacement. See your Polaris dealer for wear or damage at...
Owners Manual
Page 86
... the bleed screw into the manifold. 4. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. MAINTENANCE Cooling System Bleeding the Cooling System Bleed the cooling system at a fast idle for two to three minutes. Remove the pressure cap and fill the coolant bottle with properly mixed coolant to purge any trapped air. 6. Start the engine and run at the intervals outlined in...
... the bleed screw into the manifold. 4. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. MAINTENANCE Cooling System Bleeding the Cooling System Bleed the cooling system at a fast idle for two to three minutes. Remove the pressure cap and fill the coolant bottle with properly mixed coolant to purge any trapped air. 6. Start the engine and run at the intervals outlined in...
Owners Manual
Page 91
... the harness. Connect the spring to expose the bulb. Carefully flip the spring back into the housing. Adjust headlight aim. MAINTENANCE Lights Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. If fingers do touch the bulb, clean it around the wire harness. 5. Installing Halogen Bulbs 1. 2. 3. 4. Reinstall the plenum covering on the spring to the bulb, withdraw the bulb from the headlight Spring assembly. 2. Screws Replacing Taillight Bulbs...
... the harness. Connect the spring to expose the bulb. Carefully flip the spring back into the housing. Adjust headlight aim. MAINTENANCE Lights Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. If fingers do touch the bulb, clean it around the wire harness. 5. Installing Halogen Bulbs 1. 2. 3. 4. Reinstall the plenum covering on the spring to the bulb, withdraw the bulb from the headlight Spring assembly. 2. Screws Replacing Taillight Bulbs...
Owners Manual
Page 117
... YOUR responsibility). Please work with controlling state law. Damage resulting from state to perform warranty service. however, you must present your snowmobile requires warranty service, you may not be covered by warranty. 113 We recommend the use your dealer to resolve any Polaris Servicing Dealer to state. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Polaris recommends that you may...
... YOUR responsibility). Please work with controlling state law. Damage resulting from state to perform warranty service. however, you must present your snowmobile requires warranty service, you may not be covered by warranty. 113 We recommend the use your dealer to resolve any Polaris Servicing Dealer to state. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Polaris recommends that you may...
Owners Manual
Page 118
... engine timing; use of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. Batteries (unless defective) Cosmetic damage/repair Coolants Meals...
... engine timing; use of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. Batteries (unless defective) Cosmetic damage/repair Coolants Meals...
Owners Manual
Page 119
... ensure that have any authorized Polaris dealer who sells the same line as proof of your move to continue your warranty coverage and to perform the warranty repair. Vehicles importation rules vary considerably from the country of the selling dealer's authorized location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS...
... ensure that have any authorized Polaris dealer who sells the same line as proof of your move to continue your warranty coverage and to perform the warranty repair. Vehicles importation rules vary considerably from the country of the selling dealer's authorized location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS...
Owners Manual
Page 121
... miles) of purchase, whichever comes first. For exhaust emissions, emission-related components include any engine parts related to meet these regulations. EPA Emissions Limited Warranty This emissions limited warranty is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets...
... miles) of purchase, whichever comes first. For exhaust emissions, emission-related components include any engine parts related to meet these regulations. EPA Emissions Limited Warranty This emissions limited warranty is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets...
Owners Manual
Page 126
..., Engine ...55-56 Bulbs, Replacing ...87 E Electrical Connections...103 Emission Control Information ...67 Emission Control Label ...67 Emission Control Maintenance ...67 Emissions Limited Warranty . . 117-118 Engine Break-In...55-56 Engine Protection ...102 Engine Stop Switch ...61 Engine, Starting ...54 Environment Preservation ...6 Exhaust System ...79 Eye Protection ...12 C Cargo System...28 Chaincase Oil...74-75 Cleaning for Matte Finishes...101 Clutch Alignment Offset ...88 Clutch Center Distance ...88 Clutch Cover Warning...22 Clutch...
..., Engine ...55-56 Bulbs, Replacing ...87 E Electrical Connections...103 Emission Control Information ...67 Emission Control Label ...67 Emission Control Maintenance ...67 Emissions Limited Warranty . . 117-118 Engine Break-In...55-56 Engine Protection ...102 Engine Stop Switch ...61 Engine, Starting ...54 Environment Preservation ...6 Exhaust System ...79 Eye Protection ...12 C Cargo System...28 Chaincase Oil...74-75 Cleaning for Matte Finishes...101 Clutch Alignment Offset ...88 Clutch Center Distance ...88 Clutch Cover Warning...22 Clutch...
Owners Manual
Page 127
... I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...78 Intake Silencer ...18 P Parking Brake Lever Lock ...50 Passenger Warning ...23 Polaris Products ...104 Pre-Ride Checklist ...47-53 Pressure Cap Warning ...22 L Lights ...87 Limiter Strap Position ...43 Low Oil Indicator Light ...60 Lubrication ...72-75 Chaincase ...74-75 Driveshaft Bearing ...73 Front Suspension...72 Rear Suspension ...72 Throttle Cable ...73 R Rail Slide Wear...100 Recoil...
... I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...78 Intake Silencer ...18 P Parking Brake Lever Lock ...50 Passenger Warning ...23 Polaris Products ...104 Pre-Ride Checklist ...47-53 Pressure Cap Warning ...22 L Lights ...87 Limiter Strap Position ...43 Low Oil Indicator Light ...60 Lubrication ...72-75 Chaincase ...74-75 Driveshaft Bearing ...73 Front Suspension...72 Rear Suspension ...72 Throttle Cable ...73 R Rail Slide Wear...100 Recoil...
Owners Manual
Page 128
... Throttle Safety Switch ...48, 61 Torque Stop ...92 Torsion Spring Preload ...43 Towing...66 Track Alignment ...96 Track Care for Storage ...103 Track Inspection ...51, 93 Track Lubrication ...93 Track Replacement ...93 Track Tension ...94-95 Track Warm-Up...57 Track Warning...23 Track, Deep Lug ...51 Transporting the Snowmobile ...103 Troubleshooting, Drive Belt ...109 Troubleshooting, Engine ...105-107 Troubleshooting, Rear Suspension . 108 V Vehicle Identification Numbers...7 W Warning Labels...
... Throttle Safety Switch ...48, 61 Torque Stop ...92 Torsion Spring Preload ...43 Towing...66 Track Alignment ...96 Track Care for Storage ...103 Track Inspection ...51, 93 Track Lubrication ...93 Track Replacement ...93 Track Tension ...94-95 Track Warm-Up...57 Track Warning...23 Track, Deep Lug ...51 Transporting the Snowmobile ...103 Troubleshooting, Drive Belt ...109 Troubleshooting, Engine ...105-107 Troubleshooting, Rear Suspension . 108 V Vehicle Identification Numbers...7 W Warning Labels...