Owners Manual
Page 6
... the actual vehicle and the information presented in this vehicle are provided as translations of the original instructions. Depictions and/or procedures in part, is based on the latest product information at the time of POLARIS Industries Inc... or in this publication is expressly prohibited. Printed in English. POLARIS, THE WAY OUT, SWITCHBACK and ASSAULT are intended for reference use only. The original instructions for omissions or inaccuracies. Copyright 2011 POLARIS Sales Inc. Other languages are in U.S.A. 2012 800 SWITCHBACK ASSAULT Owner's Manual P/N 9923351 2
... the actual vehicle and the information presented in this vehicle are provided as translations of the original instructions. Depictions and/or procedures in part, is based on the latest product information at the time of POLARIS Industries Inc... or in this publication is expressly prohibited. Printed in English. POLARIS, THE WAY OUT, SWITCHBACK and ASSAULT are intended for reference use only. The original instructions for omissions or inaccuracies. Copyright 2011 POLARIS Sales Inc. Other languages are in U.S.A. 2012 800 SWITCHBACK ASSAULT Owner's Manual P/N 9923351 2
Owners Manual
Page 29
... panels are greatly reduced. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for long periods. Be seated and in position to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Check oil level when refueling. 25 Reduce speed and allow extra space to turn...
... panels are greatly reduced. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for long periods. Be seated and in position to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Check oil level when refueling. 25 Reduce speed and allow extra space to turn...
Owners Manual
Page 31
Thumbwarmer Switch 12 11 10 27 FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. MODE/SET Switch 13. Headlight Dimmer Switch 12.
Thumbwarmer Switch 12 11 10 27 FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. MODE/SET Switch 13. Headlight Dimmer Switch 12.
Owners Manual
Page 50
... Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart...
... Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart...
Owners Manual
Page 51
... Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out Of Range 3509 3510 3598 520194 520208 520215 524007 47 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions.
... Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out Of Range 3509 3510 3598 520194 520208 520215 524007 47 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions.
Owners Manual
Page 70
... in the direction shown in the event of throttle. Sit on the seat. 2. Start the engine and allow restarting. n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. OPERATION n Engine Stop Switch Push down on the engine stop switch () to ground out the ignition and stop...
... in the direction shown in the event of throttle. Sit on the seat. 2. Start the engine and allow restarting. n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. OPERATION n Engine Stop Switch Push down on the engine stop switch () to ground out the ignition and stop...
Owners Manual
Page 75
... the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components...
... the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components...
Owners Manual
Page 76
... service that may maintain, replace, or repair the emission control devices or systems on your owner's manual. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Emission Control Label Your snowmobile is equipped at the time of 87 (R+M)/2. Reverse (if equipped) must take your use in the Service Manual, which is performed. Environmental Protection Agency regulations. Emission Control Maintenance Requirements Your snowmobile is equipped with a check engine light...
... service that may maintain, replace, or repair the emission control devices or systems on your owner's manual. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Emission Control Label Your snowmobile is equipped at the time of 87 (R+M)/2. Reverse (if equipped) must take your use in the Service Manual, which is performed. Environmental Protection Agency regulations. Emission Control Maintenance Requirements Your snowmobile is equipped with a check engine light...
Owners Manual
Page 80
... CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I - Clean R - Lubricate Bolt Torque Inspection To maintain proper chassis performance, see your dealer...
... CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I - Clean R - Lubricate Bolt Torque Inspection To maintain proper chassis performance, see your dealer...
Owners Manual
Page 90
... from the water outlet manifold and/or the thermostat housing. Never bleed the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8. Remove the side panel. Remove the right side panel. 4. Elevate the front of the snowmobile slightly to three minutes. Allow the coolant to the maximum mark. 7. Do not install the pressure cap at a fast idle for the...
... from the water outlet manifold and/or the thermostat housing. Never bleed the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8. Remove the side panel. Remove the right side panel. 4. Elevate the front of the snowmobile slightly to three minutes. Allow the coolant to the maximum mark. 7. Do not install the pressure cap at a fast idle for the...
Owners Manual
Page 95
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Apply dielectric grease to remove the bulb. 4. If fingers do touch a lamp, clean it with bare fingers. Grasp the bulb housing and turn clockwise to operate properly, replace the entire taillight assembly. 91 Remove the wire harness connector from your skin leaves a residue, causing a hot spot that...
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Apply dielectric grease to remove the bulb. 4. If fingers do touch a lamp, clean it with bare fingers. Grasp the bulb housing and turn clockwise to operate properly, replace the entire taillight assembly. 91 Remove the wire harness connector from your skin leaves a residue, causing a hot spot that...
Owners Manual
Page 109
... additives through the entire fuel system. Clutch and Drive System Remove the drive belt and store in the Periodic Maintenance Table beginning on the container, running the engine for a period of the engine and fuel system is vital to the fuel tank. Follow the instructions on page 74. Track and Suspension Moderate track tension should be supported off with fogging oil. MAINTENANCE Extended Storage Controls and Linkage Lubricate...
... additives through the entire fuel system. Clutch and Drive System Remove the drive belt and store in the Periodic Maintenance Table beginning on the container, running the engine for a period of the engine and fuel system is vital to the fuel tank. Follow the instructions on page 74. Track and Suspension Moderate track tension should be supported off with fogging oil. MAINTENANCE Extended Storage Controls and Linkage Lubricate...
Owners Manual
Page 113
... to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock • Replace...
... to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock • Replace...
Owners Manual
Page 116
... engine. Length of time and conditions of trouble experienced 6. Details of operation 7. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Dealer name 4. When contacting us about parts, service, or warranty...
... engine. Length of time and conditions of trouble experienced 6. Details of operation 7. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Dealer name 4. When contacting us about parts, service, or warranty...
Owners Manual
Page 119
... powertrain coverage • Extended service contract If you if inconsistent with controlling state law. These warranties can be covered by POLARIS. If any POLARIS Servicing Dealer to state. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may not be , but are void because of the above limitation may not apply to repair POLARIS snowmobiles. WARRANTY Limitations of POLARIS engine oil. 2. Your dealer...
... powertrain coverage • Extended service contract If you if inconsistent with controlling state law. These warranties can be covered by POLARIS. If any POLARIS Servicing Dealer to state. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may not be , but are void because of the above limitation may not apply to repair POLARIS snowmobiles. WARRANTY Limitations of POLARIS engine oil. 2. Your dealer...
Owners Manual
Page 120
... not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to friction surfaces, stresses, environmental conditions and/or contamination. The following items are excluded...
... not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to friction surfaces, stresses, environmental conditions and/or contamination. The following items are excluded...
Owners Manual
Page 121
... to POLARIS Industries in order to perform the warranty repair. Outside the Country where your vehicle was purchased: If you have received authorization for export. You must be requested from POLARIS Industries in your warranty coverage and to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may...
... to POLARIS Industries in order to perform the warranty repair. Outside the Country where your vehicle was purchased: If you have received authorization for export. You must be requested from POLARIS Industries in your warranty coverage and to determine this vehicle's warranty or service bulletin coverage if you are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may...
Owners Manual
Page 123
... the vehicle owner. The warranty period for your vehicle. Environmental Protection Agency emission regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors...
... the vehicle owner. The warranty period for your vehicle. Environmental Protection Agency emission regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors...
Owners Manual
Page 128
..., Flushing ...85 Customer Service...112 E Electrical Connections Care ...105 Emission Control Information ...72 Emissions Limited Warranty . . 119-120 Engine Break-In...60-61 Engine Overheating ...85 Engine Protection for Storage ...105 Engine Restarting ...59 Engine Safety...10 Engine Starting ...59 Engine Stop Switch ...66 Environment Preservation ...6 Exhaust System ...87 F Fasteners, Hood and Side Panel ...57 Fluid Change Chaincase...79 Coolant ...85 Fluid Level Brake Fluid ...89 Chaincase...79 Coolant ...84 Fuel ...63 Fuel Filter ...81 Fuel Lines ...81 D DET...
..., Flushing ...85 Customer Service...112 E Electrical Connections Care ...105 Emission Control Information ...72 Emissions Limited Warranty . . 119-120 Engine Break-In...60-61 Engine Overheating ...85 Engine Protection for Storage ...105 Engine Restarting ...59 Engine Safety...10 Engine Starting ...59 Engine Stop Switch ...66 Environment Preservation ...6 Exhaust System ...87 F Fasteners, Hood and Side Panel ...57 Fluid Change Chaincase...79 Coolant ...85 Fluid Level Brake Fluid ...89 Chaincase...79 Coolant ...84 Fuel ...63 Fuel Filter ...81 Fuel Lines ...81 D DET...
Owners Manual
Page 129
... Warning ...24-25 Operator Safety ...8-20 Overheating, Engine ...85 H Handlebar Adjustments...Handlebar Angle ...Headlight Adjustment ...Headlight Lamp Replacement ...Hood Fasteners ...Hood/Side Panel Access ...Hot Surface Warning ... I Ice and Snow Build-up ...16 Ignition Lock System ...31, 39-44 Inadequate Snow Conditions ...16 Indicator Lights...33 Information Display Area ...36 Inspection, Pre-Ride ...52 Instrument Cluster...32-47 Intake Filters ...81 Intake Silencer ...18 P Parking Brake Lever Lock ...56 Passenger Warning ...22 Playback Function ...37 Polaris...
... Warning ...24-25 Operator Safety ...8-20 Overheating, Engine ...85 H Handlebar Adjustments...Handlebar Angle ...Headlight Adjustment ...Headlight Lamp Replacement ...Hood Fasteners ...Hood/Side Panel Access ...Hot Surface Warning ... I Ice and Snow Build-up ...16 Ignition Lock System ...31, 39-44 Inadequate Snow Conditions ...16 Indicator Lights...33 Information Display Area ...36 Inspection, Pre-Ride ...52 Instrument Cluster...32-47 Intake Filters ...81 Intake Silencer ...18 P Parking Brake Lever Lock ...56 Passenger Warning ...22 Playback Function ...37 Polaris...