Owners Manual
Page 4
... WARNING Improper vehicle use extra caution when carrying passengers. • operate slowly in reverse - READ OWNER'S MANUAL. Use the cab nets. • reduce speed and use can result in SEVERE INJURY or DEATH NEVER Operate: • without first viewing safety video and quick start guide. • with more than three passengers in a 4-seat vehicle. • on paved surfaces - For your nearest Polaris dealer, call 1-800-POLARIS...
... WARNING Improper vehicle use extra caution when carrying passengers. • operate slowly in reverse - READ OWNER'S MANUAL. Use the cab nets. • reduce speed and use can result in SEVERE INJURY or DEATH NEVER Operate: • without first viewing safety video and quick start guide. • with more than three passengers in a 4-seat vehicle. • on paved surfaces - For your nearest Polaris dealer, call 1-800-POLARIS...
Owners Manual
Page 41
... headlights. Use the ignition switch to the ON position when released. See page 54 for AWD operating instructions. OFF ON START The engine is off the headlights. The key returns to start the engine. Headlight Switch Use the headlight switch to change the lights from the switch when it is a three-position, key-operated switch. See page 40 for starting procedures. The key can be used. Electrical circuits are off and to turn off . Turn...
... headlights. Use the ignition switch to the ON position when released. See page 54 for AWD operating instructions. OFF ON START The engine is off the headlights. The key returns to start the engine. Headlight Switch Use the headlight switch to change the lights from the switch when it is a three-position, key-operated switch. See page 40 for starting procedures. The key can be used. Electrical circuits are off and to turn off . Turn...
Owners Manual
Page 44
... switch is turned off . When in the instrument cluster will be turned on 2X4, the vehicle is in all times. Initially, the vehicle's electronic system will automatically engage any time the rear wheels lose traction. There is no limit to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD...
... switch is turned off . When in the instrument cluster will be turned on 2X4, the vehicle is in all times. Initially, the vehicle's electronic system will automatically engage any time the rear wheels lose traction. There is no limit to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD...
Owners Manual
Page 48
... (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to your dealer. 3. The vehicle should be brought to clear the warning. 5. See page 46 for resetting instructions. 7. 4X4 Indicator - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. This indicator illuminates when the 4X4 system is engaged (switch is activated. FEATURES AND CONTROLS Instrument Cluster...
... (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to your dealer. 3. The vehicle should be brought to clear the warning. 5. See page 46 for resetting instructions. 7. 4X4 Indicator - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. This indicator illuminates when the 4X4 system is engaged (switch is activated. FEATURES AND CONTROLS Instrument Cluster...
Owners Manual
Page 55
... the clutches and drive belt will ensure a longer life and better performance. Check the oil level. See page 77. Brake System Break-in period, change both the oil and the filter at sustained idle. 6. Avoid aggressive acceleration and high speed operation during the break-in period as needed to maintain the oil level in 1. Pull only light loads. 8. OPERATION Vehicle Break-in Period Engine and...
... the clutches and drive belt will ensure a longer life and better performance. Check the oil level. See page 77. Brake System Break-in period, change both the oil and the filter at sustained idle. 6. Avoid aggressive acceleration and high speed operation during the break-in period as needed to maintain the oil level in 1. Pull only light loads. 8. OPERATION Vehicle Break-in Period Engine and...
Owners Manual
Page 70
... driving conditions. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the operator, passengers, accessories, loads in the rack or box and the load on a level grass surface. Stability and maneuverability may require backing downhill. OPERATION Hauling Cargo WARNING Overloading the vehicle...
... driving conditions. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the operator, passengers, accessories, loads in the rack or box and the load on a level grass surface. Stability and maneuverability may require backing downhill. OPERATION Hauling Cargo WARNING Overloading the vehicle...
Owners Manual
Page 71
..., passengers, accessories, cargo and weight on the towing bracket. 2. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to the trailer hitch bracket only. Exercise caution if the cargo load extends over the side of the vehicle. 5. Always follow these precautions when towing: 1. Never exceed the maximum capacities specified for braking when carrying cargo. Never load more than 10 mph (16 km/h) when towing. Belt...
..., passengers, accessories, cargo and weight on the towing bracket. 2. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to the trailer hitch bracket only. Exercise caution if the cargo load extends over the side of the vehicle. 5. Always follow these precautions when towing: 1. Never exceed the maximum capacities specified for braking when carrying cargo. Never load more than 10 mph (16 km/h) when towing. Belt...
Owners Manual
Page 92
Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Power Fuse 20A 30A 30A Feature Supported Engine Control Lights, Drive, Accessories Power Steering (if equipped) 88 MAINTENANCE Fuses If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Locate and correct any short circuits that may need replacement.
Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Power Fuse 20A 30A 30A Feature Supported Engine Control Lights, Drive, Accessories Power Steering (if equipped) 88 MAINTENANCE Fuses If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Locate and correct any short circuits that may need replacement.
Owners Manual
Page 110
... wheel. Place the wheel in PARK. Place the transmission in the correct position on the wheel hub. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Position the vehicle on the tire point toward the outside and rotation arrows on a level surface. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Always ensure that have a cotter pin installed. See your POLARIS dealer. 3. WARNING! Torque the wheel...
... wheel. Place the wheel in PARK. Place the transmission in the correct position on the wheel hub. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Position the vehicle on the tire point toward the outside and rotation arrows on a level surface. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Always ensure that have a cotter pin installed. See your POLARIS dealer. 3. WARNING! Torque the wheel...
Owners Manual
Page 111
... it. 3. Make sure the tab on the wiring. 2. Turn the lamp counterclockwise to maintain lighting quality. Headlight Lamp Replacement LED Headlamps (if equipped) If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Install the new lamp. Reinstall the harness assembly into the headlight assembly. MAINTENANCE Lights Poor lighting while driving can result in the housing. 4. Headlight and taillight lenses become dirty during normal operation...
... it. 3. Make sure the tab on the wiring. 2. Turn the lamp counterclockwise to maintain lighting quality. Headlight Lamp Replacement LED Headlamps (if equipped) If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Install the new lamp. Reinstall the harness assembly into the headlight assembly. MAINTENANCE Lights Poor lighting while driving can result in the housing. 4. Headlight and taillight lenses become dirty during normal operation...
Owners Manual
Page 112
.... 108 Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to high beam. 4. Apply the brakes. The most intense part of the headlight and make a mark on the seat while performing this step. 5. Place the transmission in step 2. Turn the headlights to adjust the beam. 6. Start the engine. Include the weight of a rider on the wall at the same...
.... 108 Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to high beam. 4. Apply the brakes. The most intense part of the headlight and make a mark on the seat while performing this step. 5. Place the transmission in step 2. Turn the headlights to adjust the beam. 6. Start the engine. Include the weight of a rider on the wall at the same...
Owners Manual
Page 113
... air box and replace the filter with a new filter. Turn the engine over several times. 5. Take the vehicle to a dealer before starting it or not. 8. If it's impossible to dry land. 2. Check the air box. Thoroughly dry the air pre-filter. Dry the spark plugs and reinstall them, or install new plugs. 6. MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on , check the bulb. Remove the spark plugs. 4. If water...
... air box and replace the filter with a new filter. Turn the engine over several times. 5. Take the vehicle to a dealer before starting it or not. 8. If it's impossible to dry land. 2. Check the air box. Thoroughly dry the air pre-filter. Dry the spark plugs and reinstall them, or install new plugs. 6. MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on , check the bulb. Remove the spark plugs. 4. If water...
Owners Manual
Page 123
..., valves and exhaust systems. 3. Allow the engine to run for the recommended amount. See page 78. Follow the instructions on page 69. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended. Fluid Levels Inspect the fluid levels. Oil and Filter Change the oil and filter. Drain the sediment tube. Fill the fuel tank...
..., valves and exhaust systems. 3. Allow the engine to run for the recommended amount. See page 78. Follow the instructions on page 69. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended. Fluid Levels Inspect the fluid levels. Oil and Filter Change the oil and filter. Drain the sediment tube. Fill the fuel tank...
Owners Manual
Page 126
SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 lbs. (783 kg) (RZR) 1782 lbs. (...
SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 lbs. (783 kg) (RZR) 1782 lbs. (...
Owners Manual
Page 128
SPECIFICATIONS RANGER RZR 4 Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2206 lbs. (1000 kg) 1255 lbs. (569 kg) (...
SPECIFICATIONS RANGER RZR 4 Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2206 lbs. (1000 kg) 1255 lbs. (569 kg) (...
Owners Manual
Page 140
... U.S. POLARIS Industries Inc. POLARIS warrants that the vehicle is in materials and workmanship that at the time it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
... U.S. POLARIS Industries Inc. POLARIS warrants that the vehicle is in materials and workmanship that at the time it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
Owners Manual
Page 144
... Cab Nets ...34 Cap, Fuel ...34 Cargo ...66-67 Changing Coolant ...90 Changing Gears ...38 Chart, Periodic Maintenance ...69-73 Check Engine Indicator ...49 Chrome Wheel Care ...118 Cleaning and Storage...116-121 Cleaning the Air Filter...95 Cleaning the Exhaust System ...96 Cleaning the Spark Arrestor ...96 Clothing ...9 Clutching ...123, 125 Component Locations ...28-30 Condition, Spark Plugs ...87 Coolant Level ...92 Coolant Level, Radiator...91 Coolant, Adding or Changing ...90 Cooling Fan ...91 Cooling System...
... Cab Nets ...34 Cap, Fuel ...34 Cargo ...66-67 Changing Coolant ...90 Changing Gears ...38 Chart, Periodic Maintenance ...69-73 Check Engine Indicator ...49 Chrome Wheel Care ...118 Cleaning and Storage...116-121 Cleaning the Air Filter...95 Cleaning the Exhaust System ...96 Cleaning the Spark Arrestor ...96 Clothing ...9 Clutching ...123, 125 Component Locations ...28-30 Condition, Spark Plugs ...87 Coolant Level ...92 Coolant Level, Radiator...91 Coolant, Adding or Changing ...90 Cooling Fan ...91 Cooling System...
Owners Manual
Page 145
... Transfer Case ...80 Transmission...82 Fluid Levels During Storage...119 Fluid Recommendations, Gearcase . 86 Fluid, Battery ...113 Fluid, Brake ...100 Fogging the Engine...120 Fouled Plugs ...87 Freeplay Adjustment, Throttle ...98 Freeplay, Steering Wheel ...101 Fuel Cap ...34 Fuel Safety ...19 Fuel Stabilizer ...119 Fuel Tank Filler Cap ...34 Fuses ...88-89 G Gap, Spark Plug ...86 Gasoline Handling ...19 Gear Selector ...38 Gearcase Capacities ...86 Gearcase Oil Demand Drive...84 Front ...84 Main ...82-83 Rear...85 Transfer Case ...80...
... Transfer Case ...80 Transmission...82 Fluid Levels During Storage...119 Fluid Recommendations, Gearcase . 86 Fluid, Battery ...113 Fluid, Brake ...100 Fogging the Engine...120 Fouled Plugs ...87 Freeplay Adjustment, Throttle ...98 Freeplay, Steering Wheel ...101 Fuel Cap ...34 Fuel Safety ...19 Fuel Stabilizer ...119 Fuel Tank Filler Cap ...34 Fuses ...88-89 G Gap, Spark Plug ...86 Gasoline Handling ...19 Gear Selector ...38 Gearcase Capacities ...86 Gearcase Oil Demand Drive...84 Front ...84 Main ...82-83 Rear...85 Transfer Case ...80...
Owners Manual
Page 146
... Headlight Lamp Replacement ...107 Headlight Switch ...37 Helmet ...8 Hitch ...30 Hitch Weight ...67 Hood Removal ...33 M Maintenance Log ...138-139 Maintenance, Periodic ...69-73 Metric Display ...45 Mode Button ...41 N Nets, Cab ...34 New Operator Procedures ...56-57 Noise Emission Control System ...68 I Idle Speed ...98 Ignition Switch...37 Indicator Lamps ...42 Inspection, Axle Nuts ...105 Inspection, Brakes ...101 Inspection, Pre-Ride ...52 Inspection, Steering Wheel ...101 Inspection, Throttle Freeplay...97 Inspection, Wheel...
... Headlight Lamp Replacement ...107 Headlight Switch ...37 Helmet ...8 Hitch ...30 Hitch Weight ...67 Hood Removal ...33 M Maintenance Log ...138-139 Maintenance, Periodic ...69-73 Metric Display ...45 Mode Button ...41 N Nets, Cab ...34 New Operator Procedures ...56-57 Noise Emission Control System ...68 I Idle Speed ...98 Ignition Switch...37 Indicator Lamps ...42 Inspection, Axle Nuts ...105 Inspection, Brakes ...101 Inspection, Pre-Ride ...52 Inspection, Steering Wheel ...101 Inspection, Throttle Freeplay...97 Inspection, Wheel...
Owners Manual
Page 147
..., Gear ...38 Service Panel, Rear ...31 Severe Use Definition...69 Shifting Gears ...38 Shock Compression ...104 Signal Words ...4 Spark Arrester Warning ...96 Spark Arrestor Cleaning ...96 Spark Plug Condition ...87 Spark Plug Gap ...86 Spark Plug Removal ...87 Spark Plug Torque ...86 Spark Plugs ...86-87 Spark Plugs, Fouled ...87 Specifications ...122-125 Specifications, Gearcase ...86 Speed, Idle ...98 Speed, Towing ...67 Speedometer ...41 Spring Preload ...103 Spring Preload (RZR) ...102 Stabilizing the Fuel ...119 Starting the Engine ...54 Steering Wheel Adjustment ...32 Steering Wheel...
..., Gear ...38 Service Panel, Rear ...31 Severe Use Definition...69 Shifting Gears ...38 Shock Compression ...104 Signal Words ...4 Spark Arrester Warning ...96 Spark Arrestor Cleaning ...96 Spark Plug Condition ...87 Spark Plug Gap ...86 Spark Plug Removal ...87 Spark Plug Torque ...86 Spark Plugs ...86-87 Spark Plugs, Fouled ...87 Specifications ...122-125 Specifications, Gearcase ...86 Speed, Idle ...98 Speed, Towing ...67 Speedometer ...41 Spring Preload ...103 Spring Preload (RZR) ...102 Stabilizing the Fuel ...119 Starting the Engine ...54 Steering Wheel Adjustment ...32 Steering Wheel...