Owners Manual
Page 23
... take a snowmobile safety course. The seat and suspension of your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this ...traffic around your vehicle. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. Always start on slippery surfaces or when driving in darkness or other low visibility conditions. Everyone can benefit...
... take a snowmobile safety course. The seat and suspension of your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this ...traffic around your vehicle. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. Always start on slippery surfaces or when driving in darkness or other low visibility conditions. Everyone can benefit...
Owners Manual
Page 52
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart are shorted...
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart are shorted...
Owners Manual
Page 53
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 74
... engine stop switch to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to the normal closed position. Pull the switch up to the ON position to allow it to stop the engine quickly. Stop Switch Throttle Safety Switch The throttle safety switch is designed to idle. 3. Operating the snowmobile with a faulty throttle safety switch...
... engine stop switch to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to the normal closed position. Pull the switch up to the ON position to allow it to stop the engine quickly. Stop Switch Throttle Safety Switch The throttle safety switch is designed to idle. 3. Operating the snowmobile with a faulty throttle safety switch...
Owners Manual
Page 79
... ground. Slow down to the steering components. The track should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with an appropriate track stand. Braking distances increase when towing loads. WARNING! Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. DO NOT tow...
... ground. Slow down to the steering components. The track should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with an appropriate track stand. Braking distances increase when towing loads. WARNING! Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. DO NOT tow...
Owners Manual
Page 80
... you contact an authorized POLARIS dealer to perform any service that apply to either the right side of their device and the applicable electromagnetic standards and directives that may be necessary. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. Specifications and adjustments for diagnostic...
... you contact an authorized POLARIS dealer to perform any service that apply to either the right side of their device and the applicable electromagnetic standards and directives that may be necessary. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. Specifications and adjustments for diagnostic...
Owners Manual
Page 95
... the water outlet manifold and/or the thermostat housing. Reinstall the bleed screw into the manifold. 6. Never bleed the cooling system or remove the pressure cap when the engine is level. If the pressure cap needs replacement, contact your skin. Allow the coolant to purge any trapped air. 9. Start the engine and run at this time. 5. Reinstall the side panel. 10. If the system is cold before starting the engine. 8. Make...
... the water outlet manifold and/or the thermostat housing. Reinstall the bleed screw into the manifold. 6. Never bleed the cooling system or remove the pressure cap when the engine is level. If the pressure cap needs replacement, contact your skin. Allow the coolant to purge any trapped air. 9. Start the engine and run at this time. 5. Reinstall the side panel. 10. If the system is cold before starting the engine. 8. Make...
Owners Manual
Page 101
... remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Apply dielectric grease to operate properly, replace the entire taillight assembly. 97 If fingers do touch a lamp, clean it counter-clockwise to the back of the headlight. 3. Rotate the bulb 1/4 turn it with bare fingers. Peel back the foam shield covering the headlight assembly. 2. Oil from the...
... remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Apply dielectric grease to operate properly, replace the entire taillight assembly. 97 If fingers do touch a lamp, clean it counter-clockwise to the back of the headlight. 3. Rotate the bulb 1/4 turn it with bare fingers. Peel back the foam shield covering the headlight assembly. 2. Oil from the...
Owners Manual
Page 116
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
Owners Manual
Page 118
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
Owners Manual
Page 121
... RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Faulty plug(s) Fuel System Engine continually backfires Engine requires more than normal pulls to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may be in the fuel system (deicer should be repaired...
... RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Faulty plug(s) Fuel System Engine continually backfires Engine requires more than normal pulls to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may be in the fuel system (deicer should be repaired...
Owners Manual
Page 122
... for twisted belt or broken spring. SEE YOUR DEALER. • Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • Inspect and replace as needed . • Inspect and adjust, or replace. SEE YOUR DEALER. 118 TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is...
... for twisted belt or broken spring. SEE YOUR DEALER. • Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • Inspect and replace as needed . • Inspect and adjust, or replace. SEE YOUR DEALER. 118 TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is...
Owners Manual
Page 125
... the service data and the POLARIS warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is designed to record the identification numbers of your POLARIS dealer for replacement parts, service or warranty. Date of stolen machines. 2. 3. Length of time and conditions of...
... the service data and the POLARIS warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is designed to record the identification numbers of your POLARIS dealer for replacement parts, service or warranty. Date of stolen machines. 2. 3. Length of time and conditions of...
Owners Manual
Page 127
... will remain in effect. Engine Oil 1. This warranty gives you specific legal rights, and you must present your dealer to state. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are sometimes offered by warranty. 123 How to perform warranty service. If any POLARIS Servicing Dealer to Obtain Warranty Service If your original selling dealer...
... will remain in effect. Engine Oil 1. This warranty gives you specific legal rights, and you must present your dealer to state. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are sometimes offered by warranty. 123 How to perform warranty service. If any POLARIS Servicing Dealer to Obtain Warranty Service If your original selling dealer...
Owners Manual
Page 128
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 129
...POLARIS Industries in order to an authorized POLARIS dealer. You should take your vehicle to register your vehicle in your vehicle. How to Safety Bulletins. Vehicles importation rules vary considerably from the country of residence. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE... policy does not apply to Get Service In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair.
...POLARIS Industries in order to an authorized POLARIS dealer. You should take your vehicle to register your vehicle in your vehicle. How to Safety Bulletins. Vehicles importation rules vary considerably from the country of residence. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE... policy does not apply to Get Service In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair.
Owners Manual
Page 131
... the vehicle owner. WARRANTY U.S.A. POLARIS warrants that at the time it to fail to the evaporative emission control system. 127 POLARIS Industries Inc. The warranty period for this emissions-certified vehicle is the responsibility of purchase, whichever comes first. warrants that the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control...
... the vehicle owner. WARRANTY U.S.A. POLARIS warrants that at the time it to fail to the evaporative emission control system. 127 POLARIS Industries Inc. The warranty period for this emissions-certified vehicle is the responsibility of purchase, whichever comes first. warrants that the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control...
Owners Manual
Page 135
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
Owners Manual
Page 136
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
Owners Manual
Page 137
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...
