Owners Manual
Page 6
Depictions and/or procedures in this vehicle are intended for omissions or inaccuracies. Copyright 2012 POLARIS Sales Inc. The original instructions for this publication are in U.S.A. 600 RMK / 600 PRO RMK / 800 RMK / 800 PRO RMK / 800 RMK ASSAULT 2013 Owner's Manual P/N 9923866 2 The following are provided as translations of the original instructions. No liability can be accepted for reference use only. All information contained within...
Depictions and/or procedures in this vehicle are intended for omissions or inaccuracies. Copyright 2012 POLARIS Sales Inc. The original instructions for this publication are in U.S.A. 600 RMK / 600 PRO RMK / 800 RMK / 800 PRO RMK / 800 RMK ASSAULT 2013 Owner's Manual P/N 9923866 2 The following are provided as translations of the original instructions. No liability can be accepted for reference use only. All information contained within...
Owners Manual
Page 52
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart to the...
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart to the...
Owners Manual
Page 53
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 74
...Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine quickly. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. A properly functioning switch must shut down the engine stop switch. Pull the switch... engine stop switch to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Test the throttle safety switch system...
...Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine quickly. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. A properly functioning switch must shut down the engine stop switch. Pull the switch... engine stop switch to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Test the throttle safety switch system...
Owners Manual
Page 79
Remove the key and cover the snowmobile. WARNING! If passengers are to be towed on the towed snowmobile to operate the brake and steering when necessary. Slow down to maintain control of the snowmobile or other objects, resulting in serious damage to the engine and drive system. The track should be used. Towing For your safety, do not attempt to use a rigid tow bar, attach the...
Remove the key and cover the snowmobile. WARNING! If passengers are to be towed on the towed snowmobile to operate the brake and steering when necessary. Slow down to maintain control of the snowmobile or other objects, resulting in serious damage to the engine and drive system. The track should be used. Towing For your safety, do not attempt to use a rigid tow bar, attach the...
Owners Manual
Page 80
... this vehicle. 76 Specifications and adjustments for diagnostic service. Reverse (if equipped) must take your use in the Service Manual, which is performed. Emission Control Label Your snowmobile is intended solely for ensuring that the specified maintenance is available to operate on gasoline with an emission control information (ECI) label and a factory-installed emissions information hangtag. People with a check engine light and...
... this vehicle. 76 Specifications and adjustments for diagnostic service. Reverse (if equipped) must take your use in the Service Manual, which is performed. Emission Control Label Your snowmobile is intended solely for ensuring that the specified maintenance is available to operate on gasoline with an emission control information (ECI) label and a factory-installed emissions information hangtag. People with a check engine light and...
Owners Manual
Page 95
Remove the right side panel. 4. Do not install the pressure cap at a fast idle for the correct part. Add coolant as needed. Reinstall the side panel. 10. Lift the front of the tunnel is cold before starting the engine. 8. Make sure the engine is level. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Always ensure that the top of...
Remove the right side panel. 4. Do not install the pressure cap at a fast idle for the correct part. Add coolant as needed. Reinstall the side panel. 10. Lift the front of the tunnel is cold before starting the engine. 8. Make sure the engine is level. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Always ensure that the top of...
Owners Manual
Page 101
... shorten the life of the headlight. 3. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 4. If the light fails to the socket and install the new bulb. Peel back the foam shield covering the headlight assembly. 2. Grasp the bulb housing and turn clockwise to the back of the headlight. 6. Taillight/Brake Light Replacement The taillight assembly is not serviceable. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the...
... shorten the life of the headlight. 3. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 4. If the light fails to the socket and install the new bulb. Peel back the foam shield covering the headlight assembly. 2. Grasp the bulb housing and turn clockwise to the back of the headlight. 6. Taillight/Brake Light Replacement The taillight assembly is not serviceable. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the...
Owners Manual
Page 116
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
Owners Manual
Page 118
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
Owners Manual
Page 121
... tank contains fuel. • Ice may be in the fuel line, filter or pump. Add isopropyl alcohol to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may have entered the crankcase while the vehicle was standing or being transported. Hydrostatic lock Engine turns but fails to start Faulty ignition No fuel to the fuel...
... tank contains fuel. • Ice may be in the fuel line, filter or pump. Add isopropyl alcohol to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may have entered the crankcase while the vehicle was standing or being transported. Hydrostatic lock Engine turns but fails to start Faulty ignition No fuel to the fuel...
Owners Manual
Page 122
... teeth on QUICKDRIVE belt Worn or narrow belt Excessive belt/ sheave clearance Wrong belt Clutch alignment out of lubrication. • Track may be iced up or frozen to move Probable Cause Solution Clutch jammed Track jammed • Check for twisted belt or broken spring. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is loose or broken or chain tightener is loose...
... teeth on QUICKDRIVE belt Worn or narrow belt Excessive belt/ sheave clearance Wrong belt Clutch alignment out of lubrication. • Track may be iced up or frozen to move Probable Cause Solution Clutch jammed Track jammed • Check for twisted belt or broken spring. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is loose or broken or chain tightener is loose...
Owners Manual
Page 125
Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Length of time and conditions of stolen machines. POLARIS warranty will be happy to assist you. Model number 3. Dealer name 4. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204...
Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Length of time and conditions of stolen machines. POLARIS warranty will be happy to assist you. Model number 3. Dealer name 4. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204...
Owners Manual
Page 127
...; Extended service contract If you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any of non-recommended lubricants may use any warranty issues. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are sometimes offered by warranty. 123 Engine Oil 1. Please work with controlling state law. How to repair POLARIS...
...; Extended service contract If you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any of non-recommended lubricants may use any warranty issues. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are sometimes offered by warranty. 123 Engine Oil 1. Please work with controlling state law. How to repair POLARIS...
Owners Manual
Page 128
... a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to any other foreign substance ingestion/contamination; improper fuel; Failure to delivery may void the warranty. WARRANTY Conditions and Exclusions In order...
... a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to any other foreign substance ingestion/contamination; improper fuel; Failure to delivery may void the warranty. WARRANTY Conditions and Exclusions In order...
Owners Manual
Page 129
... be required to obtain documentation from POLARIS Industries in order to register your vehicle in order to perform the warranty repair. Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. How to country. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE...
... be required to obtain documentation from POLARIS Industries in order to register your vehicle in order to perform the warranty repair. Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. How to country. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE...
Owners Manual
Page 131
... at the time it is first purchased, this warranty is designed, built and equipped so it covers components of the vehicle owner. For exhaust emissions, emission-related components include any engine parts related to control emissions. POLARIS Industries Inc. EPA Emissions Limited Warranty This emissions limited warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
... at the time it is first purchased, this warranty is designed, built and equipped so it covers components of the vehicle owner. For exhaust emissions, emission-related components include any engine parts related to control emissions. POLARIS Industries Inc. EPA Emissions Limited Warranty This emissions limited warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
Owners Manual
Page 135
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
Owners Manual
Page 136
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
Owners Manual
Page 137
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...