Owners Manual
Page 52
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 Short-to-Ground: The wire is shorted to a wire at battery voltage. Shorted Load: The wires leading to the item listed in the chart. Short-to-Battery: The wire leading from the item listed in the chart (injector, fuel pump, etc.), or...
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 48 Short-to-Ground: The wire is shorted to a wire at battery voltage. Shorted Load: The wires leading to the item listed in the chart. Short-to-Battery: The wire leading from the item listed in the chart (injector, fuel pump, etc.), or...
Owners Manual
Page 53
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 74
.... A properly functioning switch must shut down the engine stop switch. OPERATION Engine Stop Switch Push down on the engine stop switch to ground out the ignition and stop the engine whenever all pressure is designed to stop the engine quickly. Pull the switch up to the ON position to allow it to idle. 3. Sit on the seat. 2. Start the engine and allow restarting. If the throttle safety switch does not...
.... A properly functioning switch must shut down the engine stop switch. OPERATION Engine Stop Switch Push down on the engine stop switch to ground out the ignition and stop the engine whenever all pressure is designed to stop the engine quickly. Pull the switch up to the ON position to allow it to idle. 3. Sit on the seat. 2. Start the engine and allow restarting. If the throttle safety switch does not...
Owners Manual
Page 79
... approximately 4 inches (10 cm) off the ground. WARNING! Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. If the snowmobile becomes inoperable and must be towed on a level surface and support it isn't possible to use a tow hitch until you've read the following...
... approximately 4 inches (10 cm) off the ground. WARNING! Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. If the snowmobile becomes inoperable and must be towed on a level surface and support it isn't possible to use a tow hitch until you've read the following...
Owners Manual
Page 80
... 87 (R+M)/2. Specifications and adjustments for your owner's manual. The ECI label is permanently affixed to operate on gasoline with a check engine light and it comes on your snowmobile. You may maintain, replace, or repair the emission control devices or systems on , you purchase the snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of sale with...
... 87 (R+M)/2. Specifications and adjustments for your owner's manual. The ECI label is permanently affixed to operate on gasoline with a check engine light and it comes on your snowmobile. You may maintain, replace, or repair the emission control devices or systems on , you purchase the snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of sale with...
Owners Manual
Page 84
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension...
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension...
Owners Manual
Page 95
... the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8. If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Position the vehicle so that the hood and side panels are securely in the bleeding. 11. Remove the right side panel. 4. Do not install the pressure cap at a fast idle...
... the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8. If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Position the vehicle so that the hood and side panels are securely in the bleeding. 11. Remove the right side panel. 4. Do not install the pressure cap at a fast idle...
Owners Manual
Page 101
... foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If the light fails to the socket and install the new bulb. Oil from the back of the headlight. 6. Apply dielectric grease to operate properly, replace the entire taillight assembly. 97 Rotate the bulb 1/4 turn it...
... foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If the light fails to the socket and install the new bulb. Oil from the back of the headlight. 6. Apply dielectric grease to operate properly, replace the entire taillight assembly. 97 Rotate the bulb 1/4 turn it...
Owners Manual
Page 116
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
SPECIFICATIONS 600 RMK / 600 PRO RMK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) (RMK 144) 6.3 qts. (6.0 l) (RMK 155) 5.3...
Owners Manual
Page 118
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
... Mikuni VES 48 mm 1700 +/- 200 Liquid Digital 18° @ idle 1700 RPM w/120°F (49°C) water temp BPR 9ES /.027 inches (0.7 mm) 91 Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane Engine and Cooling 114
Owners Manual
Page 121
... on the lower crankcase for emergency draining. • Install new spark plug(s). If engine still fails to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to correct the cause. Hydrostatic lock Engine turns but fails to start Faulty ignition No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may...
... on the lower crankcase for emergency draining. • Install new spark plug(s). If engine still fails to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to correct the cause. Hydrostatic lock Engine turns but fails to start Faulty ignition No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may...
Owners Manual
Page 122
... spec Engine mount broken or loose • Inspect and replace as needed . • Inspect and adjust, or replace. Ratcheting or jerky drive-away from slow speed Noise in drive system Harsh drive clutch engagement Drive belt turns over Chaincase sprocket or chain jammed or broken Sheared teeth on QUICKDRIVE belt Broken QUICKDRIVE belt Sheared teeth on QUICKDRIVE belt Drive belt surface flat spots Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive...
... spec Engine mount broken or loose • Inspect and replace as needed . • Inspect and adjust, or replace. Ratcheting or jerky drive-away from slow speed Noise in drive system Harsh drive clutch engagement Drive belt turns over Chaincase sprocket or chain jammed or broken Sheared teeth on QUICKDRIVE belt Broken QUICKDRIVE belt Sheared teeth on QUICKDRIVE belt Drive belt surface flat spots Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive...
Owners Manual
Page 125
Model number 3. Length of time and conditions of trouble experienced 6. In addition to further monitor thefts. POLARIS warranty will provide all dealerships with POLARIS policies and procedures and will aid in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is recovered. 121 Dealer...
Model number 3. Length of time and conditions of trouble experienced 6. In addition to further monitor thefts. POLARIS warranty will provide all dealerships with POLARIS policies and procedures and will aid in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in notifying the proper owner when a unit is recovered. 121 Dealer...
Owners Manual
Page 127
... perform warranty service. When requesting warranty service you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles. Damage resulting from state to and from the dealer is needed. Please work with controlling state law. How to : • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you may not be , but are void because of POLARIS engine oil. 2. This warranty...
... perform warranty service. When requesting warranty service you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles. Damage resulting from state to and from the dealer is needed. Please work with controlling state law. How to : • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you may not be , but are void because of POLARIS engine oil. 2. This warranty...
Owners Manual
Page 128
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of the recommended POLARIS products for lubrication and maintenance as oil, grease...
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of the recommended POLARIS products for lubrication and maintenance as oil, grease...
Owners Manual
Page 129
...vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from POLARIS Industries. How to Get Service In the Country where your vehicle was purchased, you move to determine this vehicle's warranty or service bulletin coverage if you receive safety information and notices regarding your vehicle... POLARIS dealer. You may also be authorized to vehicles that you have received authorization for export. This policy does not apply to perform the warranty repair. This policy does not apply to ensure that have any authorized POLARIS dealer...
...vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from POLARIS Industries. How to Get Service In the Country where your vehicle was purchased, you move to determine this vehicle's warranty or service bulletin coverage if you receive safety information and notices regarding your vehicle... POLARIS dealer. You may also be authorized to vehicles that you have received authorization for export. This policy does not apply to perform the warranty repair. This policy does not apply to ensure that have any authorized POLARIS dealer...
Owners Manual
Page 131
... date of the vehicle owner. POLARIS Industries Inc. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The...
... date of the vehicle owner. POLARIS Industries Inc. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The...
Owners Manual
Page 135
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
... . 111 Coolant ...89 Coolant Level ...89 Cooling System...89-91 Cooling System, Bleeding ...91 Cooling System, Flushing...90 Customer Service ...121 E Electrical Connections, Storage ...111 Emission Control Information ...76 Emissions Limited Warranty . 127-128 Engine Break-In ...64-65 Engine Overheating ...90 Engine Protection for Storage...111 Engine Restarting ...63 Engine Safety ...10 Engine Starting ...63 Engine Stop Switch...70 Environment Preservation ...6 Exhaust System...92 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase...
Owners Manual
Page 136
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
P Parking Brake Lever Lock...60 Passenger Warning ...22 Playback Function ...39 Polaris Products/Part Numbers ...116 Pre-Ride Checklist...56 Pre-Ride Suspension Inspection ...57 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Inadequate Snow Conditions ...16 Indicator Lights ...35 Information Display Area ...38 Inspection, Pre-Ride ...56 Instrument Cluster ...34-49 Intake Filters ...85 Intake Silencer ...18 Q QUICKDRIVE Belt...29 R Rail Slide Wear ...109 Recoil Rope...
Owners Manual
Page 137
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...
... Safety Symbols ...8 Shock Compression Damping ...53 Side Panel Access ...81 Side Panel Fasteners ...61 Signal Words...8 Ski Alignment ...108 Ski Skags...109 Slide Rail and Track Cooling ...66 Snow Conditions...16 Spark Plug Condition ...87 Spark Plug Inspection ...87 Spark Plug Recommendations ...86 Spark Plugs ...86-87 Specifications 600 RMK ...112-113 800 RMK ...114-115 Speed...13 Speed Display ...38 Spring Preload...54 Standard/Metric Display ...40 Starting the Engine ...63 Starting the Engine, Restarting ...63 Steering...