Owners Manual
Page 27
... to terrain changes, to avoid unexpected obstacles, or to control the vehicle. • When operating on the top of control. Reduce speed and allow extra space for steering and stopping. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. Check oil level when refueling. 23 SAFETY Safety Labels and Locations Operation Warning WARNING •...
... to terrain changes, to avoid unexpected obstacles, or to control the vehicle. • When operating on the top of control. Reduce speed and allow extra space for steering and stopping. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. Check oil level when refueling. 23 SAFETY Safety Labels and Locations Operation Warning WARNING •...
Owners Manual
Page 29
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
Owners Manual
Page 48
... 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to ground between the electronic control unit and the item listed in the chart are shorted together, or the item has shorted internally. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load...
... 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to ground between the electronic control unit and the item listed in the chart are shorted together, or the item has shorted internally. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
... corrected by exerting pressure on the seat. 2. A properly functioning switch must shut down the engine stop the engine quickly. WARNING! Hold the throttle lever pin stationary by your dealer. x Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to allow it to ground out the ignition and stop...
... corrected by exerting pressure on the seat. 2. A properly functioning switch must shut down the engine stop the engine quickly. WARNING! Hold the throttle lever pin stationary by your dealer. x Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to allow it to ground out the ignition and stop...
Owners Manual
Page 83
.... Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to operate the brake and steering when necessary. Remove the key and cover the snowmobile...
.... Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to operate the brake and steering when necessary. Remove the key and cover the snowmobile...
Owners Manual
Page 84
... control information (ECI) label and a factory-installed emissions information hangtag. Specifications and adjustments for your qualified service technician. Reverse (if equipped) must take your snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your snowmobile is available to this vehicle. 80 The ECI label should review the limitations of 87 (R+M)/2. If your owner's manual...
... control information (ECI) label and a factory-installed emissions information hangtag. Specifications and adjustments for your qualified service technician. Reverse (if equipped) must take your snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your snowmobile is available to this vehicle. 80 The ECI label should review the limitations of 87 (R+M)/2. If your owner's manual...
Owners Manual
Page 88
... CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Steering Fasteners Rear Suspension Fasteners Rear Suspension Bushings Suspension Shock Oil Rear Shock Threads Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shaft Camber Alignment Handlebar Centering Tether Switch and Strap Track Tension Track Alignment Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for access to all...
... CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Steering Fasteners Rear Suspension Fasteners Rear Suspension Bushings Suspension Shock Oil Rear Shock Threads Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shaft Camber Alignment Handlebar Centering Tether Switch and Strap Track Tension Track Alignment Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for access to all...
Owners Manual
Page 103
... the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 2. If the light fails to the back of the headlight. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Reinstall the connector to operate properly, replace the entire taillight assembly. 99 Oil...
... the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 2. If the light fails to the back of the headlight. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Reinstall the connector to operate properly, replace the entire taillight assembly. 99 Oil...
Owners Manual
Page 119
... clutch components, except the driven clutch shaft bushing as outlined in a cool dry location. Be sure the fuel cap and oil cap are installed correctly. 2. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Whenever the snowmobile is vital to prevent loss. 115 Remove the ignition key to the prevention of more than 60 days, the engine must be fogged...
... clutch components, except the driven clutch shaft bushing as outlined in a cool dry location. Be sure the fuel cap and oil cap are installed correctly. 2. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Whenever the snowmobile is vital to prevent loss. 115 Remove the ignition key to the prevention of more than 60 days, the engine must be fogged...
Owners Manual
Page 123
... YOUR DEALER. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE...
... YOUR DEALER. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
... of your Owner's Manual to assist you. POLARIS snowmobile owner reports theft. In addition to further monitor thefts. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of stolen machines. 2. 3. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained...
... of your Owner's Manual to assist you. POLARIS snowmobile owner reports theft. In addition to further monitor thefts. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of stolen machines. 2. 3. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained...
Owners Manual
Page 132
... any warranty issues. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). Please work with controlling state law. This warranty gives you specific legal rights, and you must present your dealer to : • Two-year extended engine coverage • Two-year powertrain coverage • Extended service...
... any warranty issues. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). Please work with controlling state law. This warranty gives you specific legal rights, and you must present your dealer to : • Two-year extended engine coverage • Two-year powertrain coverage • Extended service...
Owners Manual
Page 133
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial...
Owners Manual
Page 134
This policy does not apply to perform the warranty repair. 130 You must be done by an authorized POLARIS dealer. If you move or are traveling temporarily outside the country of residence. Upon residence verification, the servicing dealer will be requested from POLARIS Industries. This policy does not apply to vehicles registered to government officials or military personnel...
This policy does not apply to perform the warranty repair. 130 You must be done by an authorized POLARIS dealer. If you move or are traveling temporarily outside the country of residence. Upon residence verification, the servicing dealer will be requested from POLARIS Industries. This policy does not apply to vehicles registered to government officials or military personnel...
Owners Manual
Page 136
...-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. warrants that would cause...
...-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. warrants that would cause...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...