Owners Manual
Page 20
.... If it run in well-ventilated areas. The vehicle's maximum weight capacity is loaded and how to ) brakes, throttle and steering systems. Operating at Excessive Speeds Operating this manual and on a label on pavement. Use extra caution when operating. SAFETY Operator Safety Operating With a Load on pavement. Never start the engine or let it 's unavoidable, travel slowly and avoid sudden turns or stops. In...
.... If it run in well-ventilated areas. The vehicle's maximum weight capacity is loaded and how to ) brakes, throttle and steering systems. Operating at Excessive Speeds Operating this manual and on a label on pavement. Use extra caution when operating. SAFETY Operator Safety Operating With a Load on pavement. Never start the engine or let it 's unavoidable, travel slowly and avoid sudden turns or stops. In...
Owners Manual
Page 24
... switch to turn off , except Acc, 12V. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on the instrument cluster. OFF ON START The engine is in the ON/RUN position to engage the electric starter. Turn the key to the START position to operate the headlights. Mode Button Light Switch The ignition switch key must be removed from the switch when it is off. AWD/Differential Lock Switch The AWD/Differential Switch has three positions: • All Wheel Drive (AWD) • Differential Lock (2WD) • Differential...
... switch to turn off , except Acc, 12V. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is located on the instrument cluster. OFF ON START The engine is in the ON/RUN position to engage the electric starter. Turn the key to the START position to operate the headlights. Mode Button Light Switch The ignition switch key must be removed from the switch when it is off. AWD/Differential Lock Switch The AWD/Differential Switch has three positions: • All Wheel Drive (AWD) • Differential Lock (2WD) • Differential...
Owners Manual
Page 25
... Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to slow or stop the vehicle. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for EPS warning indicator information. 21 Spring pressure returns the pedal to increase engine speed. See page 26 for a trailer hitch. To conserve battery power, the EPS will illuminate to reset the unit. Release the lever when the steering wheel...
... Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to slow or stop the vehicle. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for EPS warning indicator information. 21 Spring pressure returns the pedal to increase engine speed. See page 26 for a trailer hitch. To conserve battery power, the EPS will illuminate to reset the unit. Release the lever when the steering wheel...
Owners Manual
Page 30
... Warning (if equipped) Neutral High Beam Helmet/Seat Belt Check Engine 26 This lamp illuminates when the headlamp switch is inoperative. This indicator appears if an EFI-related fault occurs. FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Do not allow insect sprays to contact the lens. Speedometer Indicator Lamps Speedometer The speedometer displays vehicle speed in miles per hour (km/h). Serious engine...
... Warning (if equipped) Neutral High Beam Helmet/Seat Belt Check Engine 26 This lamp illuminates when the headlamp switch is inoperative. This indicator appears if an EFI-related fault occurs. FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Do not allow insect sprays to contact the lens. Speedometer Indicator Lamps Speedometer The speedometer displays vehicle speed in miles per hour (km/h). Serious engine...
Owners Manual
Page 31
.... Drive at a higher RPM or recharge the battery to metric and/or a 24hour clock, see page 28. 1. See page 45. 27 H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. All segments including the fuel icon will light up . See your dealer. 3. Gear Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is 2 located in the fuel sensor circuit. If the instrument E F cluster...
.... Drive at a higher RPM or recharge the battery to metric and/or a 24hour clock, see page 28. 1. See page 45. 27 H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. All segments including the fuel icon will light up . See your dealer. 3. Gear Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is 2 located in the fuel sensor circuit. If the instrument E F cluster...
Owners Manual
Page 35
... oil and the filter at slower speeds during the first three hours of use the first two tanks full of a new engine will ensure a longer life and better performance. Careful treatment of fuel. Fill the fuel tank with vehicle operation and handling. 4. During the break-in the clutches and belt by operating at 25 hours. 7. Do not operate at full throttle or high speeds for extended...
... oil and the filter at slower speeds during the first three hours of use the first two tanks full of a new engine will ensure a longer life and better performance. Careful treatment of fuel. Fill the fuel tank with vehicle operation and handling. 4. During the break-in the clutches and belt by operating at 25 hours. 7. Do not operate at full throttle or high speeds for extended...
Owners Manual
Page 45
... the rack or box and the load on a level grass surface. Load Capacity The RANGER has been designed to the hitch point designated for your vehicle. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the vehicle. Driving with a loaded vehicle. Never allow passengers to maintain stable driving conditions. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING...
... the rack or box and the load on a level grass surface. Load Capacity The RANGER has been designed to the hitch point designated for your vehicle. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the vehicle. Driving with a loaded vehicle. Never allow passengers to maintain stable driving conditions. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING...
Owners Manual
Page 46
... towing capacity chart below and the specifications charts beginning on the towing bracket. 2. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH (16 km/h) RANGER XP 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 42 Never tow a trailer...
... towing capacity chart below and the specifications charts beginning on the towing bracket. 2. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH (16 km/h) RANGER XP 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 42 Never tow a trailer...
Owners Manual
Page 48
... automatically disengage. If the switch is turned off while the front hubs are spinning, release the throttle before getting into low gear and drive forward. 5. Stop the vehicle. 2. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of time the vehicle may be needed. When the AWD switch is on or off . Engage the AWD before switching to AWD. Perform...
... automatically disengage. If the switch is turned off while the front hubs are spinning, release the throttle before getting into low gear and drive forward. 5. Stop the vehicle. 2. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of time the vehicle may be needed. When the AWD switch is on or off . Engage the AWD before switching to AWD. Perform...
Owners Manual
Page 53
... sealing/air leaks Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km...
... sealing/air leaks Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km...
Owners Manual
Page 72
WARNING! Always ensure that have a cotter pin installed. Clean Often 68 Position the vehicle on the power steering unit to specification. Place the transmission in serious injury or death. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Carefully lower the vehicle to specification. Power Steering Unit If your POLARIS dealer. 3. Loosen the wheel nuts slightly. Do not service axle nuts that all nuts...
WARNING! Always ensure that have a cotter pin installed. Clean Often 68 Position the vehicle on the power steering unit to specification. Place the transmission in serious injury or death. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Carefully lower the vehicle to specification. Power Steering Unit If your POLARIS dealer. 3. Loosen the wheel nuts slightly. Do not service axle nuts that all nuts...
Owners Manual
Page 73
Allow lamps to cool before each ride. 1. Install the new lamp. Check the brake light before servicing. 1. Turn the ignition switch to remove it. 3. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Connector 4. Reinstall the harness assembly into the headlight assembly. Oil from the wiring harness. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will...
Allow lamps to cool before each ride. 1. Install the new lamp. Check the brake light before servicing. 1. Turn the ignition switch to remove it. 3. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Connector 4. Reinstall the harness assembly into the headlight assembly. Oil from the wiring harness. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will...
Owners Manual
Page 75
... on the power steering wiring harness near the fuse box. Fuse 10A 10A 10A 20A 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 71 MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may need replacement. If you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Raise the passenger seat to access...
... on the power steering wiring harness near the fuse box. Fuse 10A 10A 10A 20A 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 71 MAINTENANCE Fuses If the engine stops or will not start, or if you suspect that may need replacement. If you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Raise the passenger seat to access...
Owners Manual
Page 82
... Cylinder 875 cc 93mm x 64.4mm 575 W @ 3000 RPM 10.5:1 Electric Electronic fuel injection Electronic RG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump POLARIS 2W-50 78 SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground...
... Cylinder 875 cc 93mm x 64.4mm 575 W @ 3000 RPM 10.5:1 Electric Electronic fuel injection Electronic RG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump POLARIS 2W-50 78 SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground...
Owners Manual
Page 88
..., or used for purposes other cause beyond POLARIS' control. This warranty covers the parts and labor charges for warranty. The following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to defects. WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN...
..., or used for purposes other cause beyond POLARIS' control. This warranty covers the parts and labor charges for warranty. The following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to defects. WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN...
Owners Manual
Page 89
... may cause engine damage. POLARIS suggests that are designed and built with a 600-pound (272-kg) cargo box capacity. This warranty gives you specific legal rights, and you may not apply to you use your dealer to the factory-built suspension system, or any warranty issues. surface imperfections caused by an unauthorized repair center; HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you...
... may cause engine damage. POLARIS suggests that are designed and built with a 600-pound (272-kg) cargo box capacity. This warranty gives you specific legal rights, and you may not apply to you use your dealer to the factory-built suspension system, or any warranty issues. surface imperfections caused by an unauthorized repair center; HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you...
Owners Manual
Page 91
... ITS ESSENTIAL PURPOSE. The warranty period for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts...
... ITS ESSENTIAL PURPOSE. The warranty period for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts...
Owners Manual
Page 94
......43 Chart, Gearcase Specifications ...53 Chart, Periodic Maintenance ...47-49 Check Engine Indicator ...30 Cleaning and Storage...74-76 Clothing ...11 Clutching ...79 Component Locations ...18 Console ...19 Coolant Level, Overflow Bottle (Coolant) ...57 Coolant Level, Radiator...57 Coolant, Adding or Changing ...56 Cooling Fan ...56 Cooling System ...56-57 Crankcase Emission Control System...46 F Fan, Cooling ...56 Filter Cleaning, Air ...62 Filter Systems ...62 Filter, Air ...62 Fluid, Brake ...64 Fluid Change Engine Oil...51-52 Front...
......43 Chart, Gearcase Specifications ...53 Chart, Periodic Maintenance ...47-49 Check Engine Indicator ...30 Cleaning and Storage...74-76 Clothing ...11 Clutching ...79 Component Locations ...18 Console ...19 Coolant Level, Overflow Bottle (Coolant) ...57 Coolant Level, Radiator...57 Coolant, Adding or Changing ...56 Cooling Fan ...56 Cooling System ...56-57 Crankcase Emission Control System...46 F Fan, Cooling ...56 Filter Cleaning, Air ...62 Filter Systems ...62 Filter, Air ...62 Fluid, Brake ...64 Fluid Change Engine Oil...51-52 Front...
Owners Manual
Page 95
... Gasoline Handling ...14 Gear Selector...19 Gearcase Specification Chart ...53 Gearcase, Front ...54 Gearcases ...53-54 Gears, Shifting ...19 Gloves ...11 H Hauling Cargo...Headlight Beam Adjustment...Headlight Lamp Replacement ...Helmet...Hitch ...Hitch Weight...Hood Latches ...41 70 69 11 21 42 23 P Parking on an Incline ...40 Parking the Vehicle...40 Part Numbers ...80 Periodic Maintenance Chart ...47-49 Plug Gap ...55 Plug Torque ...55 Plug, Accessory ...19 Plugs, Fouled ...55 Plugs, Spark ...55 Polaris...
... Gasoline Handling ...14 Gear Selector...19 Gearcase Specification Chart ...53 Gearcase, Front ...54 Gearcases ...53-54 Gears, Shifting ...19 Gloves ...11 H Hauling Cargo...Headlight Beam Adjustment...Headlight Lamp Replacement ...Helmet...Hitch ...Hitch Weight...Hood Latches ...41 70 69 11 21 42 23 P Parking on an Incline ...40 Parking the Vehicle...40 Part Numbers ...80 Periodic Maintenance Chart ...47-49 Plug Gap ...55 Plug Torque ...55 Plug, Accessory ...19 Plugs, Fouled ...55 Plugs, Spark ...55 Polaris...
Owners Manual
Page 96
...-Seat ...22 Storage, Battery ...72 Storage, Covers ...76 Storage, Fluid Levels ...76 Storage, Oil and Filter ...75 Storage, Removal...77 Suspension Adjustment, Rear ...66 Switches AWD Switch...20 Differential Lock Switch ...20 Ignition ...20 Light ...20 Mode Button ...20 T Tachometer ...29 Throttle Pedal ...21 Tilt Steering ...21 Tire Tread Depth ...67 Tires ...67-68 Torque, Axle Nuts ...67 Torque, Spark Plug ...55 Torque, Wheel Nut ...67 Towing Loads ...42 Towing Speed ...42 Trailer Hitch ...21 Transmission ...53 Transmission Operation...58-61 Transmission...
...-Seat ...22 Storage, Battery ...72 Storage, Covers ...76 Storage, Fluid Levels ...76 Storage, Oil and Filter ...75 Storage, Removal...77 Suspension Adjustment, Rear ...66 Switches AWD Switch...20 Differential Lock Switch ...20 Ignition ...20 Light ...20 Mode Button ...20 T Tachometer ...29 Throttle Pedal ...21 Tilt Steering ...21 Tire Tread Depth ...67 Tires ...67-68 Torque, Axle Nuts ...67 Torque, Spark Plug ...55 Torque, Wheel Nut ...67 Towing Loads ...42 Towing Speed ...42 Trailer Hitch ...21 Transmission ...53 Transmission Operation...58-61 Transmission...