Owners Manual
Page 21
... seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your snowmobile over large drifts or similar terrain. Everyone can benefit from the course. • Don't "jump" your back because of your vehicle. Jumping may become dangerous...
... seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your snowmobile over large drifts or similar terrain. Everyone can benefit from the course. • Don't "jump" your back because of your vehicle. Jumping may become dangerous...
Owners Manual
Page 45
... SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 Shorted Load: The wires leading to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break...
... SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 Shorted Load: The wires leading to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break...
Owners Manual
Page 46
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 71
... pressure is designed to ground out the ignition and stop the engine quickly. Do not start the engine again until the malfunction has been corrected by exerting pressure on the pivot pin in the direction shown in the event of throttle. Stop Switch Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle...
... pressure is designed to ground out the ignition and stop the engine quickly. Do not start the engine again until the malfunction has been corrected by exerting pressure on the pivot pin in the direction shown in the event of throttle. Stop Switch Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle...
Owners Manual
Page 74
... page 69 for one second and release. The engine will shut off. 3. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 OPERATION Electronic Reverse (PERC) Disengaging Reverse 1. The light on the instrument panel will slow and begin to make sure the transmission is in the event of...
... page 69 for one second and release. The engine will shut off. 3. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 OPERATION Electronic Reverse (PERC) Disengaging Reverse 1. The light on the instrument panel will slow and begin to make sure the transmission is in the event of...
Owners Manual
Page 75
... use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Remove the key and cover the snowmobile. The track should be towed, and if it at least four feet (1.2 meters) long to the engine and drive system. Braking distances increase when towing loads. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can...
... use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Remove the key and cover the snowmobile. The track should be towed, and if it at least four feet (1.2 meters) long to the engine and drive system. Braking distances increase when towing loads. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can...
Owners Manual
Page 76
... your qualified service technician. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. Specifications and adjustments for engine tune-ups are located in making a purchasing decision. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. The ECI label is available to your owner's manual. People with...
... your qualified service technician. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. Specifications and adjustments for engine tune-ups are located in making a purchasing decision. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. The ECI label is available to your owner's manual. People with...
Owners Manual
Page 80
.... (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide...
.... (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide...
Owners Manual
Page 89
... side panel. Reinstall the bleed screw into the manifold. 6. Start the engine and run at this time. 5. Reinstall the pressure cap. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Do not install the pressure cap at a fast idle for the correct part. If the system is cold before starting the engine. 8. Use of the vehicle slightly if necessary. 2. Add coolant as needed. Lift the...
... side panel. Reinstall the bleed screw into the manifold. 6. Start the engine and run at this time. 5. Reinstall the pressure cap. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Do not install the pressure cap at a fast idle for the correct part. If the system is cold before starting the engine. 8. Use of the vehicle slightly if necessary. 2. Add coolant as needed. Lift the...
Owners Manual
Page 95
... a lamp, clean it with bare fingers. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it . 5. Secure the foam shield. Oil from the back of the headlight. 6. Reinstall the connector to the socket and...
... a lamp, clean it with bare fingers. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it . 5. Secure the foam shield. Oil from the back of the headlight. 6. Reinstall the connector to the socket and...
Owners Manual
Page 108
... 600 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body...
... 600 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body...
Owners Manual
Page 110
...Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211115 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing...
...Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211115 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing...
Owners Manual
Page 115
... DEALER. • Change plug(s). • Dirt or ice may be repaired before operating. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start , check for assurance against fuel line icing). • SEE YOUR DEALER. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more...
... DEALER. • Change plug(s). • Dirt or ice may be repaired before operating. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start , check for assurance against fuel line icing). • SEE YOUR DEALER. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more...
Owners Manual
Page 121
... must present your snowmobile requires warranty service, you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any of the above terms are sometimes offered by warranty. 119 How to Obtain Warranty Service If your copy of the Warranty Registration form to repair POLARIS snowmobiles. These warranties can be covered by POLARIS. Mixing oil brands or using non-recommended...
... must present your snowmobile requires warranty service, you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any of the above terms are sometimes offered by warranty. 119 How to Obtain Warranty Service If your copy of the Warranty Registration form to repair POLARIS snowmobiles. These warranties can be covered by POLARIS. Mixing oil brands or using non-recommended...
Owners Manual
Page 122
... Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. unauthorized repairs; Should a failure occur during the warranty period resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel...
... Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for commercial purposes. unauthorized repairs; Should a failure occur during the warranty period resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel...
Owners Manual
Page 123
... have any authorized POLARIS dealer who sells the same line as proof of your move to continue your warranty coverage and to continue your vehicle to Safety Bulletins. You must be required to obtain documentation from the country of the selling dealer's authorized location. How to perform the warranty repair. Upon residence verification, the servicing dealer will be...
... have any authorized POLARIS dealer who sells the same line as proof of your move to continue your warranty coverage and to continue your vehicle to Safety Bulletins. You must be required to obtain documentation from the country of the selling dealer's authorized location. How to perform the warranty repair. Upon residence verification, the servicing dealer will be...
Owners Manual
Page 125
... purchased, this emissions-certified vehicle starts on the date the vehicle is free from the date of the vehicle owner. POLARIS Industries Inc. Environmental Protection Agency emission regulations. The warranty period for your vehicle. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following...
... purchased, this emissions-certified vehicle starts on the date the vehicle is free from the date of the vehicle owner. POLARIS Industries Inc. Environmental Protection Agency emission regulations. The warranty period for your vehicle. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following...
Owners Manual
Page 129
......85-87 Cooling System, Bleeding ...87 Cooling System, Flushing...86 Customer Service ...116 E Electrical Connections, Storage ...105 Emission Control Information ...74 Emissions Limited Warranty . 123-124 Engine Break-In ...63-64 Engine Overheating ...86 Engine Protection for Storage...105 Engine Restarting ...62 Engine Safety ...10 Engine Starting ...62 Engine Stop Switch...69 Environment Preservation ...6 Exhaust System...88 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase ...Coolant ...Oil Bottle ...Front Rear Scissor Stop...
......85-87 Cooling System, Bleeding ...87 Cooling System, Flushing...86 Customer Service ...116 E Electrical Connections, Storage ...105 Emission Control Information ...74 Emissions Limited Warranty . 123-124 Engine Break-In ...63-64 Engine Overheating ...86 Engine Protection for Storage...105 Engine Restarting ...62 Engine Safety ...10 Engine Starting ...62 Engine Stop Switch...69 Environment Preservation ...6 Exhaust System...88 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase ...Coolant ...Oil Bottle ...Front Rear Scissor Stop...
Owners Manual
Page 130
... ...45 Ignition Lock System...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster ...32-44 Intake Filters ...84 Intake Silencer ...18 P Parking Brake Lever Lock...59 Passenger Warning ...22 Polaris Products and Part Numbers . 110 Preload, IFS Shock Spring...46 Pre-Ride Checklist...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 R Rail Slide Wear ...103 Rear Rear Scissor Stop ...51 Rear Suspension Adjustments...
... ...45 Ignition Lock System...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster ...32-44 Intake Filters ...84 Intake Silencer ...18 P Parking Brake Lever Lock...59 Passenger Warning ...22 Polaris Products and Part Numbers . 110 Preload, IFS Shock Spring...46 Pre-Ride Checklist...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 R Rail Slide Wear ...103 Rear Rear Scissor Stop ...51 Rear Suspension Adjustments...
Owners Manual
Page 131
...-41 Shock Valving, IFS...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words...8 Ski Alignment ...102 Ski Pressure...49 Ski Skags...103 Slide Rail and Track Cooling ...65 Snow Conditions...16 Spark Plug Condition ...83 Spark Plug Inspection ...83 Spark Plug Recommendations ...82 Spark Plugs ...82-83 Speed...13 Speedometer ...32 Spring Preload...48 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...
...-41 Shock Valving, IFS...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words...8 Ski Alignment ...102 Ski Pressure...49 Ski Skags...103 Slide Rail and Track Cooling ...65 Snow Conditions...16 Spark Plug Condition ...83 Spark Plug Inspection ...83 Spark Plug Recommendations ...82 Spark Plugs ...82-83 Speed...13 Speedometer ...32 Spring Preload...48 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...