Owners Manual
Page 21
... take a snowmobile safety course. Be aware of any snowmobile traffic around your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in executing turns, traversing hills, etc. Check to oncoming traffic by dimming your headlights and reducing your speed. • When...
... take a snowmobile safety course. Be aware of any snowmobile traffic around your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in executing turns, traversing hills, etc. Check to oncoming traffic by dimming your headlights and reducing your speed. • When...
Owners Manual
Page 25
..., or when crossing roads, steering and braking ability are latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a POLARIS dealer for proper operation. Operation Reduce speed and use extreme Warning caution when operating in position to stop the engine. Oil injection system: Use unmixed fuel only. Check local laws...
..., or when crossing roads, steering and braking ability are latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a POLARIS dealer for proper operation. Operation Reduce speed and use extreme Warning caution when operating in position to stop the engine. Oil injection system: Use unmixed fuel only. Check local laws...
Owners Manual
Page 27
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Owners Manual
Page 46
... 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Short-to-Ground: The wire is shorted to a wire at battery voltage. Short-to-Battery: The wire leading from the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open...
... 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Short-to-Ground: The wire is shorted to a wire at battery voltage. Short-to-Battery: The wire leading from the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open...
Owners Manual
Page 47
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 76
... down on the engine stop switch (X) to allow it to the normal closed position. WARNING! Apply a slight amount of an accident. Start the engine and allow restarting. Do not start the engine again until the malfunction has been corrected by exerting pressure on the seat. 2. x Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3.
... down on the engine stop switch (X) to allow it to the normal closed position. WARNING! Apply a slight amount of an accident. Start the engine and allow restarting. Do not start the engine again until the malfunction has been corrected by exerting pressure on the seat. 2. x Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3.
Owners Manual
Page 81
... the rear of the snowmobile or other objects, resulting in serious damage to the steering components. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. Remove the drive belt before towing. 79 WARNING! WARNING! Slow down to use a tow hitch until...
... the rear of the snowmobile or other objects, resulting in serious damage to the steering components. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the engine and drive system. Remove the drive belt before towing. 79 WARNING! WARNING! Slow down to use a tow hitch until...
Owners Manual
Page 82
... engine light and it comes on your qualified service technician. The ECI label should review the limitations of their device and the applicable electromagnetic standards and directives that the specified maintenance is equipped at the time of sale with a minimum octane level of 87 (R+M)/2. Specifications and adjustments for diagnostic service. You are required by U.S. Emission Control Label Your snowmobile is performed...
... engine light and it comes on your qualified service technician. The ECI label should review the limitations of their device and the applicable electromagnetic standards and directives that the specified maintenance is equipped at the time of sale with a minimum octane level of 87 (R+M)/2. Specifications and adjustments for diagnostic service. You are required by U.S. Emission Control Label Your snowmobile is performed...
Owners Manual
Page 101
... the headlight. 2. Rotate the bulb 1/4 turn it . 4. Apply dielectric grease to operate properly, replace the entire taillight assembly. 99 Reinstall the connector to remove the bulb. 3. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the lamp. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Remove the wire harness connector...
... the headlight. 2. Rotate the bulb 1/4 turn it . 4. Apply dielectric grease to operate properly, replace the entire taillight assembly. 99 Reinstall the connector to remove the bulb. 3. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the lamp. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Remove the wire harness connector...
Owners Manual
Page 117
... more than 60 days, the engine must be fogged with fresh fuel. See your dealer. The snowmobile should be supported off with fogging oil. Follow the engine fogging instructions provided on the container, running the engine for a period of fuel. Track and Suspension Moderate track tension should be maintained during storage. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual.
... more than 60 days, the engine must be fogged with fresh fuel. See your dealer. The snowmobile should be supported off with fogging oil. Follow the engine fogging instructions provided on the container, running the engine for a period of fuel. Track and Suspension Moderate track tension should be maintained during storage. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual.
Owners Manual
Page 121
... high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 119 No fuel to non-ethanol fuel at all times for spark. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to the fuel system. • This indicates a major engine problem that must be repaired before...
... high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 119 No fuel to non-ethanol fuel at all times for spark. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to the fuel system. • This indicates a major engine problem that must be repaired before...
Owners Manual
Page 124
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 126
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
... updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Length of time and conditions of purchase 5. Serial number 2. Dealer name 4. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 POLARIS Anti-Theft System The POLARIS anti-theft system (PATS) monitoring program is recovered. 126 WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance...
... updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Length of time and conditions of purchase 5. Serial number 2. Dealer name 4. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 POLARIS Anti-Theft System The POLARIS anti-theft system (PATS) monitoring program is recovered. 126 WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance...
Owners Manual
Page 130
... FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. Please work with controlling state law. Engine Oil 1. These warranties can be covered by POLARIS. When requesting warranty service you may not be , but are not limited to and from the use any of POLARIS engine oil. 2. Your dealer will remain in effect. Damage resulting from the dealer is...
... FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. Please work with controlling state law. Engine Oil 1. These warranties can be covered by POLARIS. When requesting warranty service you may not be , but are not limited to and from the use any of POLARIS engine oil. 2. Your dealer will remain in effect. Damage resulting from the dealer is...
Owners Manual
Page 131
... provide proof of the recommended POLARIS products for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to delivery may void the warranty. WARRANTY Conditions and Exclusions In order...
... provide proof of the recommended POLARIS products for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to delivery may void the warranty. WARRANTY Conditions and Exclusions In order...
Owners Manual
Page 132
... country of the selling dealer's authorized location as your vehicle. How to perform the warranty repair. 130 This policy does not apply to an authorized POLARIS dealer. You must be authorized to Get Service In the Country where your vehicle was purchased, you are traveling within the country where your vehicle to Safety Bulletins. Dealers may be requested from...
... country of the selling dealer's authorized location as your vehicle. How to perform the warranty repair. 130 This policy does not apply to an authorized POLARIS dealer. You must be authorized to Get Service In the Country where your vehicle was purchased, you are traveling within the country where your vehicle to Safety Bulletins. Dealers may be requested from...
Owners Manual
Page 134
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for this warranty is first purchased and continues for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. WARRANTY U.S.A. The warranty...
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for this warranty is first purchased and continues for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. WARRANTY U.S.A. The warranty...
Owners Manual
Page 139
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 141
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...