Owners Manual
Page 4
...this vehicle are in English. The original instructions for reference use only. POLARIS, PERC, SWITCHBACK and ASSAULT are registered trademarks of the original instructions. Copyright 2013 POLARIS Sales Inc. Other languages are provided as translations of POLARIS Industries...vehicle and the information presented in this publication is based on the latest product information at the time of the depictions and/or procedures contained within this publication. All information contained within , whether whole or in U.S.A. 2014 600 SWITCHBACK ASSAULT / 800 SWITCHBACK ASSAULT Owner's Manual...
...this vehicle are in English. The original instructions for reference use only. POLARIS, PERC, SWITCHBACK and ASSAULT are registered trademarks of the original instructions. Copyright 2013 POLARIS Sales Inc. Other languages are provided as translations of POLARIS Industries...vehicle and the information presented in this publication is based on the latest product information at the time of the depictions and/or procedures contained within this publication. All information contained within , whether whole or in U.S.A. 2014 600 SWITCHBACK ASSAULT / 800 SWITCHBACK ASSAULT Owner's Manual...
Owners Manual
Page 21
... key from the ignition when you 're new to provide protection from the course. • Don't "jump" your vehicle. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. If you leave the snowmobile unattended. 19 Always start...
... key from the ignition when you 're new to provide protection from the course. • Don't "jump" your vehicle. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. If you leave the snowmobile unattended. 19 Always start...
Owners Manual
Page 27
... starting engine, check throttle, brake, and steering for steering and stopping. Make sure hood and side panels are greatly reduced. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. A passenger reduces your ability to control the vehicle...
... starting engine, check throttle, brake, and steering for steering and stopping. Make sure hood and side panels are greatly reduced. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. A passenger reduces your ability to control the vehicle...
Owners Manual
Page 29
Headlight Dimmer Switch 12. MODE/SET Switch 12 11 10 27 Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Headlight Dimmer Switch 12. MODE/SET Switch 12 11 10 27 Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Owners Manual
Page 48
... Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in...
... Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in...
Owners Manual
Page 49
...) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out Of Range 3509 3510 3598 520194 520208 520215 524007 47 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions. Voltage Too High tion...
...) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out Of Range 3509 3510 3598 520194 520208 520215 524007 47 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions. Voltage Too High tion...
Owners Manual
Page 68
... throttle safety switch can result in serious injury or death in the illustration. 4. OPERATION Engine Stop Switch Push down on the seat. 2. WARNING! Apply a slight amount of an accident. Test the throttle safety switch system daily before operation. 1. Sit on the engine stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle...
... throttle safety switch can result in serious injury or death in the illustration. 4. OPERATION Engine Stop Switch Push down on the seat. 2. WARNING! Apply a slight amount of an accident. Test the throttle safety switch system daily before operation. 1. Sit on the engine stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle...
Owners Manual
Page 73
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Objects towed with a rope have someone ride on the towed snowmobile to the engine and drive system. WARNING! Remove the drive belt before towing. 71 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power...
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. WARNING! Objects towed with a rope have someone ride on the towed snowmobile to the engine and drive system. WARNING! Remove the drive belt before towing. 71 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power...
Owners Manual
Page 74
... with a check engine light and it comes on your owner's manual. The ECI label is equipped with a minimum octane level of your snowmobile. Reverse (if equipped) must take your use in the Service Manual, which is performed. You are required by U.S. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may be necessary. Non-ionizing Radiation This vehicle emits some...
... with a check engine light and it comes on your owner's manual. The ECI label is equipped with a minimum octane level of your snowmobile. Reverse (if equipped) must take your use in the Service Manual, which is performed. You are required by U.S. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may be necessary. Non-ionizing Radiation This vehicle emits some...
Owners Manual
Page 88
... remove the pressure cap when the engine is cold before starting the engine. 8. Remove the right side panel. 4. Start the engine and run at this time. 5. Lift the front of the tunnel cooler under the seat. If the pressure cap needs replacement, contact your dealer for two to your skin. If not, repeat step 8. Remove the side panel. Add coolant to the coolant bottle to purge any trapped air. 9. Loosen...
... remove the pressure cap when the engine is cold before starting the engine. 8. Remove the right side panel. 4. Start the engine and run at this time. 5. Lift the front of the tunnel cooler under the seat. If the pressure cap needs replacement, contact your dealer for two to your skin. If not, repeat step 8. Remove the side panel. Add coolant to the coolant bottle to purge any trapped air. 9. Loosen...
Owners Manual
Page 93
... lamp. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the headlight. 3. Secure the foam shield. Reinstall the connector to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Oil from the back of the headlight. 6. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it . 5.
... lamp. Grasp the bulb housing and turn clockwise to secure it counter-clockwise to the back of the headlight. 3. Secure the foam shield. Reinstall the connector to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Oil from the back of the headlight. 6. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it . 5.
Owners Manual
Page 108
SPECIFICATIONS 600 SWITCHBACK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (43.5 l) 11.5 gal. (41.6 l) N/A 3.8 qts. (3.6 l) 48 inches (...
SPECIFICATIONS 600 SWITCHBACK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (43.5 l) 11.5 gal. (41.6 l) N/A 3.8 qts. (3.6 l) 48 inches (...
Owners Manual
Page 111
SPECIFICATIONS 800 SWITCHBACK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 inches...
SPECIFICATIONS 800 SWITCHBACK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 inches...
Owners Manual
Page 117
... RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 115 TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition •...
... RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 115 TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition •...
Owners Manual
Page 123
... covered by POLARIS. POLARIS recommends that you must take it to a POLARIS dealer authorized to perform warranty service. Engine Oil 1. When requesting warranty service you use any POLARIS Servicing Dealer to repair POLARIS snowmobiles. however, you if inconsistent with your copy of the Warranty Registration form to the dealer. (The cost of transportation to and from state to resolve any type of extended warranty coverage as part of POLARIS engine oil...
... covered by POLARIS. POLARIS recommends that you must take it to a POLARIS dealer authorized to perform warranty service. Engine Oil 1. When requesting warranty service you use any POLARIS Servicing Dealer to repair POLARIS snowmobiles. however, you if inconsistent with your copy of the Warranty Registration form to the dealer. (The cost of transportation to and from state to resolve any type of extended warranty coverage as part of POLARIS engine oil...
Owners Manual
Page 124
... a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; Warranty does not apply to...
... a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; Warranty does not apply to...
Owners Manual
Page 125
... your vehicle. 123 How to Get Service In the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from POLARIS Industries in order to register your vehicle in order to POLARIS Industries in your warranty coverage and to Safety Bulletins. This policy does not apply to perform the warranty repair. You must be authorized to vehicles that...
... your vehicle. 123 How to Get Service In the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from POLARIS Industries in order to register your vehicle in order to POLARIS Industries in your warranty coverage and to Safety Bulletins. This policy does not apply to perform the warranty repair. You must be authorized to vehicles that...
Owners Manual
Page 127
... of the vehicle owner. This emissions limited warranty does not cover components whose only purpose is to the POLARIS standard limited warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components...
... of the vehicle owner. This emissions limited warranty does not cover components whose only purpose is to the POLARIS standard limited warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. Repairing or replacing other components...
Owners Manual
Page 132
...-61 Engine Overheating ...85 Engine Protection for Storage ...105 Engine Restarting ...59 Engine Safety...10 Engine Starting ...59 Engine Stop Switch ...66 Environment Preservation ...6 Exhaust System ...87 C Chaincase Oil...79 Cleaning/Preservation - Storage ...105 Coolant...84 Coolant Level...84 Cooling System ...84-86 Cooling System, Bleeding ...86 Cooling System, Flushing ...85 Customer Service...118 F Fasteners, Hood and Side Panel ...57 Fluid Change Chaincase...79 Coolant ...85 Fluid Level Brake Fluid ...89 Chaincase...79 Coolant ...84 Fuel ...63 Fuel Filter ...81 Fuel...
...-61 Engine Overheating ...85 Engine Protection for Storage ...105 Engine Restarting ...59 Engine Safety...10 Engine Starting ...59 Engine Stop Switch ...66 Environment Preservation ...6 Exhaust System ...87 C Chaincase Oil...79 Cleaning/Preservation - Storage ...105 Coolant...84 Coolant Level...84 Cooling System ...84-86 Cooling System, Bleeding ...86 Cooling System, Flushing ...85 Customer Service...118 F Fasteners, Hood and Side Panel ...57 Fluid Change Chaincase...79 Coolant ...85 Fluid Level Brake Fluid ...89 Chaincase...79 Coolant ...84 Fuel ...63 Fuel Filter ...81 Fuel...
Owners Manual
Page 133
... Operator Safety ...8-20 Overheating, Engine ...85 P Parking Brake Lever Lock ...56 Passenger Warning ...22 Playback Function ...37 Polaris Products and Part Numbers 112 Pre-Ride Checklist ...52 Pre-Ride Suspension Inspection ...53 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Ignition Lock System ...31, 39-44 Inadequate Snow Conditions ...16 Indicator Lights...33 Information Display Area ...36 Inspection, Pre-Ride ...52 Instrument Cluster...32-47 Intake Filters ...81 Intake Silencer...
... Operator Safety ...8-20 Overheating, Engine ...85 P Parking Brake Lever Lock ...56 Passenger Warning ...22 Playback Function ...37 Polaris Products and Part Numbers 112 Pre-Ride Checklist ...52 Pre-Ride Suspension Inspection ...53 Pressure Cap Warning ...21 I Ice and Snow Build-up ...16 Ignition Lock System ...31, 39-44 Inadequate Snow Conditions ...16 Indicator Lights...33 Information Display Area ...36 Inspection, Pre-Ride ...52 Instrument Cluster...32-47 Intake Filters ...81 Intake Silencer...