Owners Manual
Page 6
... review the safety DVD that came with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. INTRODUCTION WARNING Failure to follow the warnings contained in this manual can be hazardous to operate. Your POLARIS RANGER...
... review the safety DVD that came with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. INTRODUCTION WARNING Failure to follow the warnings contained in this manual can be hazardous to operate. Your POLARIS RANGER...
Owners Manual
Page 13
... helmet and protective gear. • ALWAYS use can result in traction and terrain. Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or hand holds. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING XP 900 XP 900 CA CREW 900 CREW 900 CA Never exceed...
... helmet and protective gear. • ALWAYS use can result in traction and terrain. Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or hand holds. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING XP 900 XP 900 CA CREW 900 CREW 900 CA Never exceed...
Owners Manual
Page 14
...) 7180135 Clutch Cover Warning WARNING Improper service or maintenance of losing control. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry passengers in cargo box. • Passengers can cause serious injury or death. • If total payload is greater than 500 lbs., the vehicle must be operated in LOW range. Always look for braking when carrying...
...) 7180135 Clutch Cover Warning WARNING Improper service or maintenance of losing control. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry passengers in cargo box. • Passengers can cause serious injury or death. • If total payload is greater than 500 lbs., the vehicle must be operated in LOW range. Always look for braking when carrying...
Owners Manual
Page 25
... available in rear wheel drive. See page 48 for differential lock operating instructions. Use the MODE button to turn off , except Acc, 12V. Electrical circuits are on the instrument cluster. The key returns to engage the electric starter. See page 49 for operating instructions. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is in the OFF position. The key can be used. Electrical equipment can be in the ON/RUN position...
... available in rear wheel drive. See page 48 for differential lock operating instructions. Use the MODE button to turn off , except Acc, 12V. Electrical circuits are on the instrument cluster. The key returns to engage the electric starter. See page 49 for operating instructions. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is in the OFF position. The key can be used. Electrical equipment can be in the ON/RUN position...
Owners Manual
Page 33
... battery charged. Drive at an RPM too low to protect the electronic km mi speedometer. The clock displays time in the instrument cluster. The vehicle should be brought to clear the warning. 5. See page 32 for resetting instructions. 6. Gear Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. This indicator illuminates when the operator unlocks the differential. Under / Over Voltage - FEATURES...
... battery charged. Drive at an RPM too low to protect the electronic km mi speedometer. The clock displays time in the instrument cluster. The vehicle should be brought to clear the warning. 5. See page 32 for resetting instructions. 6. Gear Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. This indicator illuminates when the operator unlocks the differential. Under / Over Voltage - FEATURES...
Owners Manual
Page 37
... the fuel tank with vehicle operation and handling. 4. Avoid aggressive acceleration and high speed operation during the first three hours of a new engine will ensure a longer life and better performance. Drive slowly at full throttle or high speeds for extended periods during the break-in period as recommended. PVT Break-in (Clutches/Belt) A proper break-in of this manual. Check fluid levels of transmission and all warnings...
... the fuel tank with vehicle operation and handling. 4. Avoid aggressive acceleration and high speed operation during the first three hours of a new engine will ensure a longer life and better performance. Drive slowly at full throttle or high speeds for extended periods during the break-in period as recommended. PVT Break-in (Clutches/Belt) A proper break-in of this manual. Check fluid levels of transmission and all warnings...
Owners Manual
Page 48
... a trailer to low gear for the vehicle. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH 16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt...
... a trailer to low gear for the vehicle. Model Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 MPH 16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt...
Owners Manual
Page 50
.... Shift into conditions where front wheel drive may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front wheels will not release until the rear wheels regain traction. Stop the vehicle. 2. In some vehicle speed restriction. There is moving. Disengaging AWD Move the AWD switch to the center or bottom position to AWD while the rear wheels are driving, they will automatically disengage. AWD Differential Lock Differential Unlock...
.... Shift into conditions where front wheel drive may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front wheels will not release until the rear wheels regain traction. Stop the vehicle. 2. In some vehicle speed restriction. There is moving. Disengaging AWD Move the AWD switch to the center or bottom position to AWD while the rear wheels are driving, they will automatically disengage. AWD Differential Lock Differential Unlock...
Owners Manual
Page 56
... other rigging items that could be released by attaching the winch cable to the new mid-point of the winch. Shift to the lowest gear available on top of the mid-point of the winch cable length that the damper can be repositioned to a suspension component, brush guard, bumper or cargo rack. K. Rewind the winch cable evenly back...
... other rigging items that could be released by attaching the winch cable to the new mid-point of the winch. Shift to the lowest gear available on top of the mid-point of the winch cable length that the damper can be repositioned to a suspension component, brush guard, bumper or cargo rack. K. Rewind the winch cable evenly back...
Owners Manual
Page 63
... Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace worn parts...
... Calendar D Throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E Ź Wiring 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace worn parts...
Owners Manual
Page 82
... installed. WARNING! Carefully lower the vehicle to specification. See page 79. Place the transmission in the correct position on the power steering unit to specification. Wheel Installation 1. Place the wheel in PARK. Torque the wheel nuts to the ground. 5. Clean Often 80 Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Position the vehicle on the tire point...
... installed. WARNING! Carefully lower the vehicle to specification. See page 79. Place the transmission in the correct position on the power steering unit to specification. Wheel Installation 1. Place the wheel in PARK. Torque the wheel nuts to the ground. 5. Clean Often 80 Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. 2. Position the vehicle on the tire point...
Owners Manual
Page 83
... the wiring. 2. Brake Lights When the brake pedal is replaced. Headlight and taillight lenses become dirty during normal operation. Do not operate this vehicle at night or in low light conditions until the headlight is depressed, the brake light comes on after about 10 mm (0.4 in.) of the lamp. Turn the lamp counter-clockwise to cool before each ride. 1. Connector 4. Reinstall the harness assembly into the headlight assembly...
... the wiring. 2. Brake Lights When the brake pedal is replaced. Headlight and taillight lenses become dirty during normal operation. Do not operate this vehicle at night or in low light conditions until the headlight is depressed, the brake light comes on after about 10 mm (0.4 in.) of the lamp. Turn the lamp counter-clockwise to cool before each ride. 1. Connector 4. Reinstall the harness assembly into the headlight assembly...
Owners Manual
Page 85
... 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 83 The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. Spare fuses are provided in the fuse box. If you experience other electrical failures, a fuse may not be working properly, please see your POLARIS dealer. MAINTENANCE Fuses If the engine stops or will not start, or if you...
... 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 83 The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. Spare fuses are provided in the fuse box. If you experience other electrical failures, a fuse may not be working properly, please see your POLARIS dealer. MAINTENANCE Fuses If the engine stops or will not start, or if you...
Owners Manual
Page 92
SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500 lbs. (681 kg) (including operator, passenger, cargo, accessories) 1100 lbs. (499 kg) (Models sold in California) 1360 lbs. (617 kg) 3000 lbs. (1361 kg) per OSHA 29 CFR 1928.53 10 gal. (37.8 l) 2.5 qts. (3.4 l) 5 qts...
SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500 lbs. (681 kg) (including operator, passenger, cargo, accessories) 1100 lbs. (499 kg) (Models sold in California) 1360 lbs. (617 kg) 3000 lbs. (1361 kg) per OSHA 29 CFR 1928.53 10 gal. (37.8 l) 2.5 qts. (3.4 l) 5 qts...
Owners Manual
Page 94
Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models sold in California) 1570 lbs. (712 kg) 3600 lbs. (1633 kg) per OSHA 29 CFR 1928.53 10 gal. (37...
Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models sold in California) 1570 lbs. (712 kg) 3600 lbs. (1633 kg) per OSHA 29 CFR 1928.53 10 gal. (37...
Owners Manual
Page 102
... your product to an authorized POLARIS dealer. You may be authorized to perform the warranty repair. WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your vehicle. Outside the country where your...
... your product to an authorized POLARIS dealer. You may be authorized to perform the warranty repair. WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your vehicle. Outside the country where your...
Owners Manual
Page 104
... evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the evaporative emission control system. 102 Repairing or replacing other paid warranty extension. EPA Emissions Limited Warranty This emissions limited warranty is extended for at the time it to fail...
... evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the evaporative emission control system. 102 Repairing or replacing other paid warranty extension. EPA Emissions Limited Warranty This emissions limited warranty is extended for at the time it to fail...
Owners Manual
Page 108
..., Dumping...47 Chart Gearcase Specifications ...65 Periodic Maintenance ...59-61 Check Engine Indicator ...34 Cleaning and Storage...86-88 Clothing ...9 Clutching ...91 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...69 Coolant Level, Radiator...69 Coolant, Adding or Changing ...68 Cooling Fan ...68 Cooling System ...68-69 Crankcase Emission Control System...58 F Fan, Cooling ...68 Filter Cleaning, Air ...74 Filter Systems ...74 Filter, Air ...74 Fluid, Brake ...76 Fluid Change Engine Oil...63-64 Front Gearcase...
..., Dumping...47 Chart Gearcase Specifications ...65 Periodic Maintenance ...59-61 Check Engine Indicator ...34 Cleaning and Storage...86-88 Clothing ...9 Clutching ...91 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...69 Coolant Level, Radiator...69 Coolant, Adding or Changing ...68 Cooling Fan ...68 Cooling System ...68-69 Crankcase Emission Control System...58 F Fan, Cooling ...68 Filter Cleaning, Air ...74 Filter Systems ...74 Filter, Air ...74 Fluid, Brake ...76 Fluid Change Engine Oil...63-64 Front Gearcase...
Owners Manual
Page 109
... ...65 Transmission ...65 Fluid Levels During Storage...Fluid Part Numbers ...Fogging the Engine ...Fouled Plugs ...Front Gearcase ...Fuel Cap ...Fuel Safety ...Fuel Stabilizer ...Fuel Tank Filler Cap ...Fuses ... M Maintenance Log ...104 Maintenance, Periodic ...59-61 Metric Display ...32 Mode Button ...23 Modifications to Vehicle ...15 88 94 88 67 66 26 18 87 26 83 N Noise Emission Control System ...58 O Obstacles...39 Oil Engine ...62-64 Transmission ...65 Oil and Filter Care During Storage...87 Oil Change Engine...
... ...65 Transmission ...65 Fluid Levels During Storage...Fluid Part Numbers ...Fogging the Engine ...Fouled Plugs ...Front Gearcase ...Fuel Cap ...Fuel Safety ...Fuel Stabilizer ...Fuel Tank Filler Cap ...Fuses ... M Maintenance Log ...104 Maintenance, Periodic ...59-61 Metric Display ...32 Mode Button ...23 Modifications to Vehicle ...15 88 94 88 67 66 26 18 87 26 83 N Noise Emission Control System ...58 O Obstacles...39 Oil Engine ...62-64 Transmission ...65 Oil and Filter Care During Storage...87 Oil Change Engine...
Owners Manual
Page 110
... Vehicle from Storage ...89 Reverse Operation ...43 Rider Information Center...31-34 Riding Gear ...8-9 Rollover Protective Structure ...27 ROPS Cab Frame...27 S Suspension Adjustment, Rear ...78 Switches AWD Switch...23 Differential Lock Switch ...23 Ignition ...23 Light ...23 Mode Button ...23 T Tachometer ...33 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth ...79 Tires ...79-80 Torque, Axle Nuts ...79 Torque, Spark Plug ...67 Torque, Wheel Nut ...79 Towing Loads ...46 Towing Speed ...46 Trailer Hitch ...27 Transmission...
... Vehicle from Storage ...89 Reverse Operation ...43 Rider Information Center...31-34 Riding Gear ...8-9 Rollover Protective Structure ...27 ROPS Cab Frame...27 S Suspension Adjustment, Rear ...78 Switches AWD Switch...23 Differential Lock Switch ...23 Ignition ...23 Light ...23 Mode Button ...23 T Tachometer ...33 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth ...79 Tires ...79-80 Torque, Axle Nuts ...79 Torque, Spark Plug ...67 Torque, Wheel Nut ...79 Towing Loads ...46 Towing Speed ...46 Trailer Hitch ...27 Transmission...