Owners Manual
Page 1
It contains important safety information. This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. Operation is an adult vehicle only. Sportsman XP 850 H.O. PMS 419 Sportsman 550 EPS Sportsman XP 850 H.O. EPS for those under 16 years of age.
It contains important safety information. This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. Operation is an adult vehicle only. Sportsman XP 850 H.O. PMS 419 Sportsman 550 EPS Sportsman XP 850 H.O. EPS for those under 16 years of age.
Owners Manual
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... and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2014 SPORTSMAN 550 EPS 2014 SPORTSMAN XP 850 H.O. / SPORTSMAN XP 850 H.O. The original instructions for omissions or inaccuracies. Printed in this vehicle are intended for reference use only. Copyright 2013 POLARIS Sales Inc. EPS Owner's Manual P/N 9924659 2 Any reprinting or reuse of the depictions and/or procedures contained...
... and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2014 SPORTSMAN 550 EPS 2014 SPORTSMAN XP 850 H.O. / SPORTSMAN XP 850 H.O. The original instructions for omissions or inaccuracies. Printed in this vehicle are intended for reference use only. Copyright 2013 POLARIS Sales Inc. EPS Owner's Manual P/N 9924659 2 Any reprinting or reuse of the depictions and/or procedures contained...
Owners Manual
Page 27
... engine stop switch will not start or run when the switch is moving could cause transmission damage. FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left unattended, always place the transmission in PARK and lock the parking brake. See page 57 for extended periods and when operating uphill at less than seven miles per hour for starting procedures. Selector H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to start the engine...
... engine stop switch will not start or run when the switch is moving could cause transmission damage. FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left unattended, always place the transmission in PARK and lock the parking brake. See page 57 for extended periods and when operating uphill at less than seven miles per hour for starting procedures. Selector H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to start the engine...
Owners Manual
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... closed (throttle lever released) • The transmission must be turned on or off while the vehicle is moving , it will automatically disengage if at rest. Always switch to 4X4 or ADC 4X4 while the rear wheels are spinning, release the throttle before ascending or descending a hill. Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following conditions occur...
... closed (throttle lever released) • The transmission must be turned on or off while the vehicle is moving , it will automatically disengage if at rest. Always switch to 4X4 or ADC 4X4 while the rear wheels are spinning, release the throttle before ascending or descending a hill. Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following conditions occur...
Owners Manual
Page 37
... and the ignition key is inoperative. Do not operate the ATV if this warning appears. EPS Warning This indicator illuminates when the key is started. This lamp illuminates when the headlamp switch is set to the ON position and goes off when the engine is turned to high beam. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard...
... and the ignition key is inoperative. Do not operate the ATV if this warning appears. EPS Warning This indicator illuminates when the key is started. This lamp illuminates when the headlamp switch is set to the ON position and goes off when the engine is turned to high beam. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard...
Owners Manual
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... Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Tip: If the fuel icon fails to your dealer. 3. Active Descent Control Display - See page 39 for 5-10 seconds. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. When the last segment clears, a low fuel warning is turned off, press the MODE button. Information Display - This area displays odometer, trip meter, engine hour meter, engine speed...
... Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Tip: If the fuel icon fails to your dealer. 3. Active Descent Control Display - See page 39 for 5-10 seconds. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. When the last segment clears, a low fuel warning is turned off, press the MODE button. Information Display - This area displays odometer, trip meter, engine hour meter, engine speed...
Owners Manual
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... open or short circuit has occurred in the fuel tank. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. Tip: If the fuel icon fails to keep the battery charged. High Beam Indicator - Engine Overheat Warning - It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is in a 12-hour or 24-hour...
... open or short circuit has occurred in the fuel tank. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. Tip: If the fuel icon fails to keep the battery charged. High Beam Indicator - Engine Overheat Warning - It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is in a 12-hour or 24-hour...
Owners Manual
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... 523 523 651 651 651 652 652 652 1268 1269 1347 1347 1347 1071 1071 1071 634 634 634 634 1321 1321 1321 FMI 3 4 3 4 16 0 3 4 3 4 2 8 2 8 2 4 3 2 5 3 4 5 3 4 3 3 5 3 4 5 3 4 5 3 4 7 5 3 4 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Injector 1 (MAG) (SDI Part Load) Injector 2 (PTO) (SDI Part Load) Ignition Coil Primary Driver 1 (MAG) Ignition Coil Primary Driver 2 (PTO) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit 50
... 523 523 651 651 651 652 652 652 1268 1269 1347 1347 1347 1071 1071 1071 634 634 634 634 1321 1321 1321 FMI 3 4 3 4 16 0 3 4 3 4 2 8 2 8 2 4 3 2 5 3 4 5 3 4 3 3 5 3 4 5 3 4 5 3 4 7 5 3 4 Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Injector 1 (MAG) (SDI Part Load) Injector 2 (PTO) (SDI Part Load) Ignition Coil Primary Driver 1 (MAG) Ignition Coil Primary Driver 2 (PTO) Fuel Pump Driver Circuit Fan Relay Driver Circuit Idle Air Control Starter Enable Circuit 50
Owners Manual
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... Wheel Drive Control System Power Throttle Safety Signal Active Descent Control System Idle Speed 51 FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions SPORTSMAN XP 850 / 850 EPS Diagnostic Codes Component Chassis Relay Condition Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded...
... Wheel Drive Control System Power Throttle Safety Signal Active Descent Control System Idle Speed 51 FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions SPORTSMAN XP 850 / 850 EPS Diagnostic Codes Component Chassis Relay Condition Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded...
Owners Manual
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... operate at 25 hours. 8. Change both the oil and the filter at sustained idle. 5. Break in the clutches and belt by operating at full throttle or high speeds during the break-in period as following the procedures for a proper break-in. If a belt fails, always clean away all safety warnings outlined in the safety section of a new engine and drive components will ensure a longer...
... operate at 25 hours. 8. Change both the oil and the filter at sustained idle. 5. Break in the clutches and belt by operating at full throttle or high speeds during the break-in period as following the procedures for a proper break-in. If a belt fails, always clean away all safety warnings outlined in the safety section of a new engine and drive components will ensure a longer...
Owners Manual
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... weight to extend belt life. 69 NEVER exceed 10 MPH (16 km/h) when rear cargo loads are above 200 lbs. (91 kg) and/or front cargo loads are above 100 lbs. (45 kg). 6. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 4. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on warning...
... weight to extend belt life. 69 NEVER exceed 10 MPH (16 km/h) when rear cargo loads are above 200 lbs. (91 kg) and/or front cargo loads are above 100 lbs. (45 kg). 6. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 4. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on warning...
Owners Manual
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.... (68 kg) 850 1500 lbs. (680 kg) 150 lbs. (68 kg) 70 Remove the hitch from the ATV when not towing a trailer. If towing a load, reduce rear rack cargo weight by the amount of tongue weight. • The combination of the vehicle. Maximum 4" (10 cm) Maximum Towing Capacities Do not exceed the following maximum capacities when towing. Always install POLARIS-approved (or equivalent) accessories designed for...
.... (68 kg) 850 1500 lbs. (680 kg) 150 lbs. (68 kg) 70 Remove the hitch from the ATV when not towing a trailer. If towing a load, reduce rear rack cargo weight by the amount of tongue weight. • The combination of the vehicle. Maximum 4" (10 cm) Maximum Towing Capacities Do not exceed the following maximum capacities when towing. Always install POLARIS-approved (or equivalent) accessories designed for...
Owners Manual
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... Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Fuel system Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 12 M Miles (Km) 1000 (1600) Check for wear, routing, security; adjust Inspect periodically; replace worn parts 1000 (1600) Inspect; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for leaks at tank cap, lines, filter, pump; replace...
... Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Fuel system Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 12 M Miles (Km) 1000 (1600) Check for wear, routing, security; adjust Inspect periodically; replace worn parts 1000 (1600) Inspect; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for leaks at tank cap, lines, filter, pump; replace...
Owners Manual
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... that may need replacement. Remove the suspect fuse from the fuse panel. Reinstall the front rack. Reinstall the fuse box cover. 5. MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Fuse Box SPORTSMAN 550 SPORTSMAN XP 850 SPORTSMAN 550 EPS 108 SPORTSMAN XP 850 EPS If the fuse is blown, install a new fuse with the same amperage rating. 4. Remove the front...
... that may need replacement. Remove the suspect fuse from the fuse panel. Reinstall the front rack. Reinstall the fuse box cover. 5. MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Fuse Box SPORTSMAN 550 SPORTSMAN XP 850 SPORTSMAN 550 EPS 108 SPORTSMAN XP 850 EPS If the fuse is blown, install a new fuse with the same amperage rating. 4. Remove the front...
Owners Manual
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... in reduced visibility when driving. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Unplug the headlamp from the speedometer. Make sure the tab on the wiring. 4. Remove the five (5) headlight pod screws. 2. CAUTION! Be sure to cool before servicing. 3. MAINTENANCE Lights Poor lighting can cause burns to skin. If fingers do touch a lamp, clean it . 5. Oil from your skin...
... in reduced visibility when driving. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Unplug the headlamp from the speedometer. Make sure the tab on the wiring. 4. Remove the five (5) headlight pod screws. 2. CAUTION! Be sure to cool before servicing. 3. MAINTENANCE Lights Poor lighting can cause burns to skin. If fingers do touch a lamp, clean it . 5. Oil from your skin...
Owners Manual
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... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
Owners Manual
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EPS Transmission Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tires/Pressure, Front Tires/Pressure, Rear Brakes, Front/Rear Brakes, Auxiliary Brake, Parking Headlight Taillights Brake Light Instrument Cluster H/L/N/R/P 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 MAXXIS AT 26x8-14 / 7 psi (48.3 kPa) MAXXIS AT 26x10-14 / 7 psi (48.3 kPa) Single-Control Hydraulic Disc, All Wheel Foot-Activated Hydraulic Disc, Rear Wheel Hydraulic lock, all wheel 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50...
EPS Transmission Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tires/Pressure, Front Tires/Pressure, Rear Brakes, Front/Rear Brakes, Auxiliary Brake, Parking Headlight Taillights Brake Light Instrument Cluster H/L/N/R/P 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 MAXXIS AT 26x8-14 / 7 psi (48.3 kPa) MAXXIS AT 26x10-14 / 7 psi (48.3 kPa) Single-Control Hydraulic Disc, All Wheel Foot-Activated Hydraulic Disc, Rear Wheel Hydraulic lock, all wheel 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50...
Owners Manual
Page 147
... Service Bulletin repairs may also be authorized to perform the warranty repair. You may be kept and used outside the country where your product was purchased: Warranty or Service Bulletin repairs must be denied. If you purchase from a private party: If you move . You must present your vehicle requires warranty service, you receive information and notices regarding your warranty coverage. When requesting warranty service...
... Service Bulletin repairs may also be authorized to perform the warranty repair. You may be kept and used outside the country where your product was purchased: Warranty or Service Bulletin repairs must be denied. If you purchase from a private party: If you move . You must present your vehicle requires warranty service, you receive information and notices regarding your warranty coverage. When requesting warranty service...
Owners Manual
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... the POLARIS standard limited warranty for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 147 POLARIS Industries Inc. warrants that at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. POLARIS warrants that would cause it covers components of the vehicle owner. The warranty period for off-road vehicles 100cc or greater emissions-certified vehicles starts...
... the POLARIS standard limited warranty for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 147 POLARIS Industries Inc. warrants that at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. POLARIS warrants that would cause it covers components of the vehicle owner. The warranty period for off-road vehicles 100cc or greater emissions-certified vehicles starts...
Owners Manual
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... O Oil Change Rear Gearcase ...Transmission ...Oil Level Engine ...Rear Gearcase ...Transmission ...Oil Recommendations ...Operation on Public Lands ...Override Switch ...97 92 89 96 92 89 83 24 S Safety Training ...7 Safety Warnings ...10-19 Safety, Winch Maintenance...82 Severe Use ...84 Shock Loading the Winch ...80-81 Side Panel Removal...103 Sidehilling ...62 Signal Words ...4 Spark Arrester ...117 Spark Plug Inspection ...114-115 Spark Plug Recommendations...114 Spark Plugs ...114-115 Speedometer ...34 Spring Adjustment, Shock...121 Starting the Engine...
... O Oil Change Rear Gearcase ...Transmission ...Oil Level Engine ...Rear Gearcase ...Transmission ...Oil Recommendations ...Operation on Public Lands ...Override Switch ...97 92 89 96 92 89 83 24 S Safety Training ...7 Safety Warnings ...10-19 Safety, Winch Maintenance...82 Severe Use ...84 Shock Loading the Winch ...80-81 Side Panel Removal...103 Sidehilling ...62 Signal Words ...4 Spark Arrester ...117 Spark Plug Inspection ...114-115 Spark Plug Recommendations...114 Spark Plugs ...114-115 Speedometer ...34 Spring Adjustment, Shock...121 Starting the Engine...