Owners Manual
Page 5
... explains proper engine break-in your reference and for future owners of the vehicle. The Perfect Fit ...31 This section explains how to solving general problems. Warranty ...112 Maintenance Log ...121 Record maintenance and service in the owner's manual. Maintenance ...60 This section defines your role, and your snowmobile's controls and features. Specifications ...104 POLARIS Products...106 Troubleshooting ...107 This section is a quick reference guide to tailor...
... explains proper engine break-in your reference and for future owners of the vehicle. The Perfect Fit ...31 This section explains how to solving general problems. Warranty ...112 Maintenance Log ...121 Record maintenance and service in the owner's manual. Maintenance ...60 This section defines your role, and your snowmobile's controls and features. Specifications ...104 POLARIS Products...106 Troubleshooting ...107 This section is a quick reference guide to tailor...
Owners Manual
Page 12
... snowmobile as well Spare Drive Belt Extra Set of other snowmobilers. Rider positions may vary with others, and you may reduce control and could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING! For added protection, purchase...
... snowmobile as well Spare Drive Belt Extra Set of other snowmobilers. Rider positions may vary with others, and you may reduce control and could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING! For added protection, purchase...
Owners Manual
Page 20
... to the engine. 18 SAFETY Operator Safety Driving Downhill When riding downhill, shift your weight to the rear of the guard by your dealer. It's provided for high speed stops will also cause an overheated brake system. CAUTION! Although the chance of the brakes for your speed to protect the operator from rolling freely downhill. Any servicing that requires operation without a belt must be performed by...
... to the engine. 18 SAFETY Operator Safety Driving Downhill When riding downhill, shift your weight to the rear of the guard by your dealer. It's provided for high speed stops will also cause an overheated brake system. CAUTION! Although the chance of the brakes for your speed to protect the operator from rolling freely downhill. Any servicing that requires operation without a belt must be performed by...
Owners Manual
Page 21
... snowmobiles, with the intake silencer or filter removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that rotates at high speeds. SAFETY Operator Safety Intake Silencer Do not operate the engine with respect for a passenger. Maneuverability will change for lighter operators or snowmobiles designed to service the clutches. Cold Weather Drive-Away Whenever your dealer...
... snowmobiles, with the intake silencer or filter removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that rotates at high speeds. SAFETY Operator Safety Intake Silencer Do not operate the engine with respect for a passenger. Maneuverability will change for lighter operators or snowmobiles designed to service the clutches. Cold Weather Drive-Away Whenever your dealer...
Owners Manual
Page 23
... even more distance when driving on the rider's body position for this kind of their protection, as well as yours, make sure they 've taken a snowmobile safety course and have been designed to oncoming traffic by dimming your headlights and reducing your snowmobile over large drifts or similar terrain. The seat and suspension of your snowmobile...
... even more distance when driving on the rider's body position for this kind of their protection, as well as yours, make sure they 've taken a snowmobile safety course and have been designed to oncoming traffic by dimming your headlights and reducing your snowmobile over large drifts or similar terrain. The seat and suspension of your snowmobile...
Owners Manual
Page 27
... warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for adult use only. Check oil level when refueling. 25 Check local laws for age requirements. • When operating with limited visibility, can cause loss of control. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering...
... warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for adult use only. Check oil level when refueling. 25 Check local laws for age requirements. • When operating with limited visibility, can cause loss of control. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering...
Owners Manual
Page 57
... throttle. Test the throttle safety switch system daily before operation. 1. Test the throttle safety switch system daily before operation. This will ground out the ignition and bring the engine to a quick stop the engine in an emergency. Apply a slight amount of an accident. To restart the engine, the switch must shut down the engine. 55 OPERATION Engine Stop Switch Push down on the engine stop switch to stop . Start...
... throttle. Test the throttle safety switch system daily before operation. 1. Test the throttle safety switch system daily before operation. This will ground out the ignition and bring the engine to a quick stop the engine in an emergency. Apply a slight amount of an accident. To restart the engine, the switch must shut down the engine. 55 OPERATION Engine Stop Switch Push down on the engine stop switch to stop . Start...
Owners Manual
Page 59
... information about the engine stop switch and throttle safety switch. OPERATION Emergency Stopping The following chart lists methods for stopping the snowmobile in the kit. 57 SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All Emergency Starting Your snowmobile is equipped with electric start strap is...
... information about the engine stop switch and throttle safety switch. OPERATION Emergency Stopping The following chart lists methods for stopping the snowmobile in the kit. 57 SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All Emergency Starting Your snowmobile is equipped with electric start strap is...
Owners Manual
Page 61
... engine damage may detach from the vehicle if force is applied. For your safety, do not attempt to operate the brake and steering when necessary. WARNING! DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the snowmobile's track and a person riding in neutral, and have no braking power and can easily collide with a rope. Place the transmission in...
... engine damage may detach from the vehicle if force is applied. For your safety, do not attempt to operate the brake and steering when necessary. WARNING! DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the snowmobile's track and a person riding in neutral, and have no braking power and can easily collide with a rope. Place the transmission in...
Owners Manual
Page 62
... Service Manual, which is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Specifications and adjustments for diagnostic service. POLARIS recommends that may be engaged during engine tune-ups. The ECI label is permanently affixed to this vehicle. 60 Emission Control Maintenance Requirements Your snowmobile is performed. These items are located in making a purchasing decision. Owner...
... Service Manual, which is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Specifications and adjustments for diagnostic service. POLARIS recommends that may be engaged during engine tune-ups. The ECI label is permanently affixed to this vehicle. 60 Emission Control Maintenance Requirements Your snowmobile is performed. These items are located in making a purchasing decision. Owner...
Owners Manual
Page 66
... mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper/ Lower Steering Post Support Bracket Hood Straps Battery Fluid Level Rear Wheel Idler Bolts and Nuts Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide...
... mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper/ Lower Steering Post Support Bracket Hood Straps Battery Fluid Level Rear Wheel Idler Bolts and Nuts Rear Suspension Pivot Shafts Camber Alignment Radius Rod Bushings Handlebar Centering Track Alignment Track Tension Front Limiter Strap Rail Slide...
Owners Manual
Page 81
Start the engine and turn the headlight switch to the center of the headlight beam should be aimed two (2) inches (5.1 cm) below the headlamp opening. Place the snowmobile on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to high beam. 4. Turn the adjustment nut, located inside the hood, just below the mark placed on the seat. 5. The most intense part...
Start the engine and turn the headlight switch to the center of the headlight beam should be aimed two (2) inches (5.1 cm) below the headlamp opening. Place the snowmobile on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to high beam. 4. Turn the adjustment nut, located inside the hood, just below the mark placed on the seat. 5. The most intense part...
Owners Manual
Page 82
... will shorten the life of the housing. 3. Taillight/Brake Light Replacement 1. With the wire harness attached to the outside of the lamp. See page 79. Remove and replace the bulb (3). 3. Pinch the ends of the spring (1) 3 together and lift until it with bare fingers. Oil from the housing. 4. Lift the spring carefully around the wire harness. 7. MAINTENANCE Lights Avoid touching a halogen bulb with an alcohol-moistened towel.
... will shorten the life of the housing. 3. Taillight/Brake Light Replacement 1. With the wire harness attached to the outside of the lamp. See page 79. Remove and replace the bulb (3). 3. Pinch the ends of the spring (1) 3 together and lift until it with bare fingers. Oil from the housing. 4. Lift the spring carefully around the wire harness. 7. MAINTENANCE Lights Avoid touching a halogen bulb with an alcohol-moistened towel.
Owners Manual
Page 104
... minutes and perform steps 3 to drain the fuel tank, use fuel after storage. 2. Replace the spark plugs and lower the snowmobile to prevent corrosion. Bearings Grease the drive shaft clutch side bearing with POLARIS Premium AllSeason Grease or a similar high quality grease to the floor. Lubricate the sheave faces of the drive and driven clutches with a jack stand so the snowmobile is elevated and the engine is tilted...
... minutes and perform steps 3 to drain the fuel tank, use fuel after storage. 2. Replace the spark plugs and lower the snowmobile to prevent corrosion. Bearings Grease the drive shaft clutch side bearing with POLARIS Premium AllSeason Grease or a similar high quality grease to the floor. Lubricate the sheave faces of the drive and driven clutches with a jack stand so the snowmobile is elevated and the engine is tilted...
Owners Manual
Page 106
SPECIFICATIONS Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Fuel Capacity Oil Capacity Gearcase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Gen II 2 3.4 qts. (3.2 l) 11 gal. (41.6 l) 2 qts. (1.9 l) 20 oz. (591.5 ml) 129 in. (328 cm) 43.5 in...
SPECIFICATIONS Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Fuel Capacity Oil Capacity Gearcase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Gen II 2 3.4 qts. (3.2 l) 11 gal. (41.6 l) 2 qts. (1.9 l) 20 oz. (591.5 ml) 129 in. (328 cm) 43.5 in...
Owners Manual
Page 117
... dealer will remain in effect. These warranties can be covered by POLARIS. How to perform warranty service. When requesting warranty service you if inconsistent with your dealer to the dealer. (The cost of non-recommended lubricants may not be , but are not limited to repair POLARIS snowmobiles. Please work with controlling state law. This warranty gives you specific legal rights, and you may also...
... dealer will remain in effect. These warranties can be covered by POLARIS. How to perform warranty service. When requesting warranty service you if inconsistent with your dealer to the dealer. (The cost of non-recommended lubricants may not be , but are not limited to repair POLARIS snowmobiles. Please work with controlling state law. This warranty gives you specific legal rights, and you may also...
Owners Manual
Page 118
... to qualify for lubrication and maintenance as directed by a POLARIS Dealer (if applicable). Use of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components 116 Warranty does not apply to parts...
... to qualify for lubrication and maintenance as directed by a POLARIS Dealer (if applicable). Use of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components 116 Warranty does not apply to parts...
Owners Manual
Page 120
... to another country, be done by the basic warranty.) For questions call POLARIS Customer Assistance (see page 112). 118 If Purchased From A Private Party: If you have received authorization for warranty or service bulletin coverage of any authorized POLARIS dealer who sells the same line as proof of your move to perform the warranty repair. Notice If your vehicle.
... to another country, be done by the basic warranty.) For questions call POLARIS Customer Assistance (see page 112). 118 If Purchased From A Private Party: If you have received authorization for warranty or service bulletin coverage of any authorized POLARIS dealer who sells the same line as proof of your move to perform the warranty repair. Notice If your vehicle.
Owners Manual
Page 121
... the following systems: • Air-induction system • Ignition system • Fuel system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Sensors • Crankcase ventilation valves • Electronic control units The following parts are considered emission-related components for your vehicle. Environmental Protection Agency emission regulations. WARRANTY U.S.A. POLARIS Industries Inc.
... the following systems: • Air-induction system • Ignition system • Fuel system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Sensors • Crankcase ventilation valves • Electronic control units The following parts are considered emission-related components for your vehicle. Environmental Protection Agency emission regulations. WARRANTY U.S.A. POLARIS Industries Inc.
Owners Manual
Page 128
... Cooling ...49 Snow Conditions ...20 Spark Plugs ...69-70 Specifications...104-105 Speed ...13 Spring Settings, Rear ...36 Springs, Front ...33 Starting the Engine ...46 Starting, Emergency ...57 Steering Inspection ...92 Steering Lubrication ...65 Steering System ...43, 92-94 Stop Switch ...55 Stopping, Emergency...57 Storage, Daily ...100 Storage, Extended ...101-103 Survival Preparation ...10 M Maintenance Program ...61 Maneuverability...19 N Noise ...5 O Oil ...52-53 Oil Filter...74 Oil Indicator Light ...52 Oil Injection System ...48 Oil...
... Cooling ...49 Snow Conditions ...20 Spark Plugs ...69-70 Specifications...104-105 Speed ...13 Spring Settings, Rear ...36 Springs, Front ...33 Starting the Engine ...46 Starting, Emergency ...57 Steering Inspection ...92 Steering Lubrication ...65 Steering System ...43, 92-94 Stop Switch ...55 Stopping, Emergency...57 Storage, Daily ...100 Storage, Extended ...101-103 Survival Preparation ...10 M Maintenance Program ...61 Maneuverability...19 N Noise ...5 O Oil ...52-53 Oil Filter...74 Oil Indicator Light ...52 Oil Injection System ...48 Oil...