Owners Manual
Page 1
550 INDY Adventure 155 550 INDY VOYAGEUR 155 ™ Snowmobile Owner's Manual for Maintenance and Safety
550 INDY Adventure 155 550 INDY VOYAGEUR 155 ™ Snowmobile Owner's Manual for Maintenance and Safety
Owners Manual
Page 4
...are trademarks of POLARIS Industries Inc.: POLARIS® INDY® PERC® INDY VOYAGEUR™ Copyright 2014 Polaris Industries Inc. The original instructions for omissions or inaccuracies. Due to constant improvements in this vehicle are provided as...vehicle and the information presented in part, is based on the latest product information at the time of the original instructions. All information contained within , whether whole or in this publication is expressly prohibited. Other languages are in U.S.A. 2015 Owner's Manual 550 INDY Adventure 155/550 INDY VOYAGEUR 155...
...are trademarks of POLARIS Industries Inc.: POLARIS® INDY® PERC® INDY VOYAGEUR™ Copyright 2014 Polaris Industries Inc. The original instructions for omissions or inaccuracies. Due to constant improvements in this vehicle are provided as...vehicle and the information presented in part, is based on the latest product information at the time of the original instructions. All information contained within , whether whole or in this publication is expressly prohibited. Other languages are in U.S.A. 2015 Owner's Manual 550 INDY Adventure 155/550 INDY VOYAGEUR 155...
Owners Manual
Page 11
... engine running boards and both feet on the running . Always ride in serious injury or death. Serious injuries may reduce control and could cause serious injury or death. Never hold the snowmobile up or stand behind it while warming up the track. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards...
... engine running boards and both feet on the running . Always ride in serious injury or death. Serious injuries may reduce control and could cause serious injury or death. Never hold the snowmobile up or stand behind it while warming up the track. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards...
Owners Manual
Page 13
... you may include, but is not limited to be gone. Operators with others, and you must travel into remote areas, always carry survival equipment that's appropriate to the conditions you expect to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11
... you may include, but is not limited to be gone. Operators with others, and you must travel into remote areas, always carry survival equipment that's appropriate to the conditions you expect to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11
Owners Manual
Page 14
... weight. 4. Lock the parking brake when loading a passenger. Perform the suspension adjustments required due to fall from the vehicle. 12 Perform the recommended pre-ride inspections. Allow more than one passenger. 10. A safety label on board. Unlock the parking brake before operating. 8. Driving With a Passenger 1. Control may be more difficult with this vehicle. 2. Always make sure the brake is designed for a single rider or for two riders. Reduce speed...
... weight. 4. Lock the parking brake when loading a passenger. Perform the suspension adjustments required due to fall from the vehicle. 12 Perform the recommended pre-ride inspections. Allow more than one passenger. 10. A safety label on board. Unlock the parking brake before operating. 8. Driving With a Passenger 1. Control may be more difficult with this vehicle. 2. Always make sure the brake is designed for a single rider or for two riders. Reduce speed...
Owners Manual
Page 39
... assistance. Tip: Keep the suspension pivot points lubricated. However, this may enhance the machine's performance. Always perform shock spring preload adjustments with riding style. Bogie wheel kits are easy to the Pre-Ride Suspension Inspection on page 86. 37 See your dealer. • POLARIS offers track kits for proper handling. Refer to the rail may vary with the weight of the suspension components.
... assistance. Tip: Keep the suspension pivot points lubricated. However, this may enhance the machine's performance. Always perform shock spring preload adjustments with riding style. Bogie wheel kits are easy to the Pre-Ride Suspension Inspection on page 86. 37 See your dealer. • POLARIS offers track kits for proper handling. Refer to the rail may vary with the weight of the suspension components.
Owners Manual
Page 60
.... 4. Test the throttle safety switch system daily before operation. 1. OPERATION Engine Stop Switch Push down on the engine stop switch to ground out the ignition and stop switch. Sit on the seat. 2. Hold the throttle lever pin stationary by your dealer. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return...
.... 4. Test the throttle safety switch system daily before operation. 1. OPERATION Engine Stop Switch Push down on the engine stop switch to ground out the ignition and stop switch. Sit on the seat. 2. Hold the throttle lever pin stationary by your dealer. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return...
Owners Manual
Page 64
... the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Towing For your safety...
... the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Towing For your safety...
Owners Manual
Page 65
... dealer for diagnostic service. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be engaged during engine tune-ups. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. Emission Control Maintenance Requirements Your snowmobile...
... dealer for diagnostic service. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be engaged during engine tune-ups. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. Emission Control Maintenance Requirements Your snowmobile...
Owners Manual
Page 69
... mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Cooling Fan / Ducts / Bulkhead Vent Skags (Wear Bars) Ski Saddle/Spindle Bolts Steering Arm(s) Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide...
... mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Cooling Fan / Ducts / Bulkhead Vent Skags (Wear Bars) Ski Saddle/Spindle Bolts Steering Arm(s) Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide...
Owners Manual
Page 83
... fingers. Rotate the bulb 1/4 turn it counter-clockwise to operate properly, replace the entire taillight assembly. 81 Reinstall the hood. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Oil from the back of the headlight. 3. Remove the hood. 2. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 5. Remove the wire harness connector from your skin...
... fingers. Rotate the bulb 1/4 turn it counter-clockwise to operate properly, replace the entire taillight assembly. 81 Reinstall the hood. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Oil from the back of the headlight. 3. Remove the hood. 2. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 5. Remove the wire harness connector from your skin...
Owners Manual
Page 100
... Fixed 2.5 98 SPECIFICATIONS 550 INDY Adventure/Voyageur 155 Capacities and Dimensions Body Style Rider Capacity Chaincase Oil Capacity Fuel Tank Capacity Oil Capacity Gearcase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch / Driven Clutch Reverse Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap PRO-RIDE 1 Rider (Voyageur) 2 Riders (Adventure) 8.96 oz (265 ml) 11.5 gal. (43.5 l) 3.05 qts. (2.89...
... Fixed 2.5 98 SPECIFICATIONS 550 INDY Adventure/Voyageur 155 Capacities and Dimensions Body Style Rider Capacity Chaincase Oil Capacity Fuel Tank Capacity Oil Capacity Gearcase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch / Driven Clutch Reverse Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap PRO-RIDE 1 Rider (Voyageur) 2 Riders (Adventure) 8.96 oz (265 ml) 11.5 gal. (43.5 l) 3.05 qts. (2.89...
Owners Manual
Page 101
...and is consistent with the provisions of tamper-resistant features. 550 INDY Adventure/Voyageur 155 Clutching Chart ALTITUDE Meters (Feet) Drive Clutch Shift Weight Drive Clutch Spring Driven Clutch Spring Driven Helix Chaincase Gearing/ Pitch *Shaded cells indicate factory settings. 0-600 (0-2000) 600-1200 (2000-...155 150 150 145 140 45 45 45 45 45 45 45 #4 #3 #2 #2 #1 #1 #1 Above +65 Above +18 190 45 #1 180 45 #1 170 45 #1 160 45 #1 150 45 #1 140 45 #1 The carburetor jetting chart above is an acceptable alternative to the use of U.S.A. SPECIFICATIONS 550 INDY Adventure/Voyageur 155...
...and is consistent with the provisions of tamper-resistant features. 550 INDY Adventure/Voyageur 155 Clutching Chart ALTITUDE Meters (Feet) Drive Clutch Shift Weight Drive Clutch Spring Driven Clutch Spring Driven Helix Chaincase Gearing/ Pitch *Shaded cells indicate factory settings. 0-600 (0-2000) 600-1200 (2000-...155 150 150 145 140 45 45 45 45 45 45 45 #4 #3 #2 #2 #1 #1 #1 Above +65 Above +18 190 45 #1 180 45 #1 170 45 #1 160 45 #1 150 45 #1 140 45 #1 The carburetor jetting chart above is an acceptable alternative to the use of U.S.A. SPECIFICATIONS 550 INDY Adventure/Voyageur 155...
Owners Manual
Page 108
... its engine. Date of operation 7. Length of time and conditions of purchase 5. Previous correspondence Use the page provided near the front of your owner's manual to assist you. Model number 3. Dealer name 4. POLARIS Customer Service United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334 106 WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty...
... its engine. Date of operation 7. Length of time and conditions of purchase 5. Previous correspondence Use the page provided near the front of your owner's manual to assist you. Model number 3. Dealer name 4. POLARIS Customer Service United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334 106 WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty...
Owners Manual
Page 110
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 108 This warranty also does not cover acts of aftermarket components; surface imperfections caused by an unauthorized repair center; improper engine timing; improper maintenance; Warranty...
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 108 This warranty also does not cover acts of aftermarket components; surface imperfections caused by an unauthorized repair center; improper engine timing; improper maintenance; Warranty...
Owners Manual
Page 112
... country of residence. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you receive safety information and notices regarding your vehicle. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you move to POLARIS in which the product was purchased: Warranty or service bulletin repairs must show the...
... country of residence. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you receive safety information and notices regarding your vehicle. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you move to POLARIS in which the product was purchased: Warranty or service bulletin repairs must show the...
Owners Manual
Page 114
... evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. POLARIS warrants that at the time it is first purchased, this warranty is designed, built and equipped so it covers components of the vehicle owner. or 30...
... evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. POLARIS warrants that at the time it is first purchased, this warranty is designed, built and equipped so it covers components of the vehicle owner. or 30...
Owners Manual
Page 119
... . 96 Clutching Chart...99 Cold Weather Drive-Away ...19 Controls and Linkage Care, Storage . 96 Convertible Passenger Seat...28-29 Coolant ...74 Cooling System...74 Customer Service ...106 F Fasteners, Hood and Side Panel ...47 Fluid Change, Chaincase ...70 Fluid Level Brake Fluid...79 Chaincase ...70 Oil Bottle ...56 Front Suspension Adjustments . . 34-35 Fuel ...54 Fuel Filter ...74 Fuel Lines ...74 Fuel Premix (Initial Fill) ...51 Fuel Pump ...73 Fuel Recommendation ...54 Fuel System Deicers ...55 Fuel Valve...55 Fuel Warnings...54...
... . 96 Clutching Chart...99 Cold Weather Drive-Away ...19 Controls and Linkage Care, Storage . 96 Convertible Passenger Seat...28-29 Coolant ...74 Cooling System...74 Customer Service ...106 F Fasteners, Hood and Side Panel ...47 Fluid Change, Chaincase ...70 Fluid Level Brake Fluid...79 Chaincase ...70 Oil Bottle ...56 Front Suspension Adjustments . . 34-35 Fuel ...54 Fuel Filter ...74 Fuel Lines ...74 Fuel Premix (Initial Fill) ...51 Fuel Pump ...73 Fuel Recommendation ...54 Fuel System Deicers ...55 Fuel Valve...55 Fuel Warnings...54...
Owners Manual
Page 120
... ...34 IFS Components ...34 Inadequate Snow Conditions ...17 Independent Front Suspension...34 Indicator Lamps ...31 Inspection, Pre-Ride ...42 Instrument Cluster ...30-33 Intake Filters ...73 Intake Silencer ...19 P Parking Brake Lever Lock...46 Passenger Seat Installation ...28 Passenger Seat Removal ...29 Passenger Seat, Convertible ...28-29 Passenger Warning ...23 Polaris Products and Part Numbers . 100 Preload, IFS Shock Spring...35 Pre-Ride Checklist...42 Pre-Ride Suspension Inspection ...43 J Jetting Chart...99...
... ...34 IFS Components ...34 Inadequate Snow Conditions ...17 Independent Front Suspension...34 Indicator Lamps ...31 Inspection, Pre-Ride ...42 Instrument Cluster ...30-33 Intake Filters ...73 Intake Silencer ...19 P Parking Brake Lever Lock...46 Passenger Seat Installation ...28 Passenger Seat Removal ...29 Passenger Seat, Convertible ...28-29 Passenger Warning ...23 Polaris Products and Part Numbers . 100 Preload, IFS Shock Spring...35 Pre-Ride Checklist...42 Pre-Ride Suspension Inspection ...43 J Jetting Chart...99...
Owners Manual
Page 121
... Conditions...17 Spark Plug...72 Spark Plug Condition ...72 Spark Plug Recommendations ...71 Spark Plugs ...71-72 Speed...15 Speedometer ...30 Spring Preload...38 Spring Preload, IFS Shock ...35 Starting the Engine ...49 Steering Inspection ...89 Steering System ...89-91 Steering System Inspection...47 Stopping, Emergency ...50 Storage Procedures ...95-97 Storage, Cargo ...29 Storage, Daily ...62 Survival Preparation ...11 Suspension Inspection, Pre-Ride ...43 Suspension Lubrication, Rear ...69 Suspension Performance Tips...37 Switches Engine Stop Switch...
... Conditions...17 Spark Plug...72 Spark Plug Condition ...72 Spark Plug Recommendations ...71 Spark Plugs ...71-72 Speed...15 Speedometer ...30 Spring Preload...38 Spring Preload, IFS Shock ...35 Starting the Engine ...49 Steering Inspection ...89 Steering System ...89-91 Steering System Inspection...47 Stopping, Emergency ...50 Storage Procedures ...95-97 Storage, Cargo ...29 Storage, Daily ...62 Survival Preparation ...11 Suspension Inspection, Pre-Ride ...43 Suspension Lubrication, Rear ...69 Suspension Performance Tips...37 Switches Engine Stop Switch...