Owners Manual
Page 4
...of the original instructions. Printed in part, is based on the latest product information at the time of POLARIS Industries Inc. Due to constant improvements in the design and quality of production components, some minor discrepancies may... publication are intended for omissions or inaccuracies. POLARIS®, INDY®, PERC® and INDY VOYAGEUR™ are trademarks of publication. Depictions and/or procedures in English. Copyright 2014 POLARIS Industries Inc. All information contained within , whether whole or in U.S.A. 2015 600 INDY VOYAGEUR Owner's Manual P/N 9925103 2
...of the original instructions. Printed in part, is based on the latest product information at the time of POLARIS Industries Inc. Due to constant improvements in the design and quality of production components, some minor discrepancies may... publication are intended for omissions or inaccuracies. POLARIS®, INDY®, PERC® and INDY VOYAGEUR™ are trademarks of publication. Depictions and/or procedures in English. Copyright 2014 POLARIS Industries Inc. All information contained within , whether whole or in U.S.A. 2015 600 INDY VOYAGEUR Owner's Manual P/N 9925103 2
Owners Manual
Page 12
... that must be seated with experience and the features available on the handlebar grips for proper throttle, brake and steering control. Rider positions may vary with both hands on some snowmobiles, but under many conditions, the proper position is propelled by a revolving track that allows for control of your dealer perform all track service and alignment procedures. WARNING! Be alert when...
... that must be seated with experience and the features available on the handlebar grips for proper throttle, brake and steering control. Rider positions may vary with both hands on some snowmobiles, but under many conditions, the proper position is propelled by a revolving track that allows for control of your dealer perform all track service and alignment procedures. WARNING! Be alert when...
Owners Manual
Page 21
... traffic around your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). For their operating skills. Even seasoned drivers should spend some time getting the feel for this kind of use your snowmobile have an operator's certificate. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure...
... traffic around your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). For their operating skills. Even seasoned drivers should spend some time getting the feel for this kind of use your snowmobile have an operator's certificate. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure...
Owners Manual
Page 24
... turn to release cap. 13 PSI. 7170063 "No Passenger" Warning/ Fuel Recommendation Label WARNING This vehicle is found on dash indicates reverse operation. • Push button again to return to forward. 22 SAFETY Safety Labels and Locations Pressure Cap Warning This warning label is designed for proper gauge setting. 7178713 "No Passenger" Warning/Fuel Recommendation Label Reverse Warning WARNING Reverse Warning Reverse operation, even at idle, push yellow button on left hand side panel...
... turn to release cap. 13 PSI. 7170063 "No Passenger" Warning/ Fuel Recommendation Label WARNING This vehicle is found on dash indicates reverse operation. • Push button again to return to forward. 22 SAFETY Safety Labels and Locations Pressure Cap Warning This warning label is designed for proper gauge setting. 7178713 "No Passenger" Warning/Fuel Recommendation Label Reverse Warning WARNING Reverse Warning Reverse operation, even at idle, push yellow button on left hand side panel...
Owners Manual
Page 27
.... SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Check oil...
.... SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Check oil...
Owners Manual
Page 48
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart to the...
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 46 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart to the...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 71
... event of throttle. WARNING! OPERATION Engine Stop Switch Push down on the engine stop switch to the normal closed position. Sit on the seat. 2. Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop switch. A properly functioning switch must...
... event of throttle. WARNING! OPERATION Engine Stop Switch Push down on the engine stop switch to the normal closed position. Sit on the seat. 2. Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop switch. A properly functioning switch must...
Owners Manual
Page 74
... Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 Apply the throttle slowly to rotate forward. Emergency Stopping The following chart lists methods for one second and release. The engine will shut off. 3. The light on the instrument panel will slow and begin to make sure the transmission is running...
... Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 Apply the throttle slowly to rotate forward. Emergency Stopping The following chart lists methods for one second and release. The engine will shut off. 3. The light on the instrument panel will slow and begin to make sure the transmission is running...
Owners Manual
Page 75
... tow hitch on the snowmobile should be used. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. Remove the key and cover the snowmobile. If the snowmobile becomes inoperable and must be towed on a toboggan or sled, make sure the pole is at the rear...
... tow hitch on the snowmobile should be used. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the engine and drive system. Remove the key and cover the snowmobile. If the snowmobile becomes inoperable and must be towed on a toboggan or sled, make sure the pole is at the rear...
Owners Manual
Page 76
.... People with a minimum octane level of sale with a check engine light and it comes on, you must not be removed, even after you contact an authorized POLARIS dealer to perform any service that apply to a qualified dealer for diagnostic service. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may remove the factory-installed emissions information hangtag, which is...
.... People with a minimum octane level of sale with a check engine light and it comes on, you must not be removed, even after you contact an authorized POLARIS dealer to perform any service that apply to a qualified dealer for diagnostic service. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may remove the factory-installed emissions information hangtag, which is...
Owners Manual
Page 91
... the side panel. Start the engine and run at this time. 5. Reinstall the pressure cap. MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! Position the vehicle so that the hood and side panels are securely in the bleeding. 11. Make sure the engine is warm or hot. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to bleed...
... the side panel. Start the engine and run at this time. 5. Reinstall the pressure cap. MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! Position the vehicle so that the hood and side panels are securely in the bleeding. 11. Make sure the engine is warm or hot. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Add coolant to the coolant bottle to bleed...
Owners Manual
Page 97
Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. Oil from the back of the lamp. Headlight Lamp Replacement 1. Peel back the foam shield covering the headlight assembly. 2. Taillight/Brake Light Replacement The taillight assembly is not serviceable. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Apply dielectric grease to the...
Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. Oil from the back of the lamp. Headlight Lamp Replacement 1. Peel back the foam shield covering the headlight assembly. 2. Taillight/Brake Light Replacement The taillight assembly is not serviceable. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Apply dielectric grease to the...
Owners Manual
Page 116
SPECIFICATIONS 600 INDY VOYAGEUR Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Type Driven Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Recommended Engine Oil Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) 9 oz. (...
SPECIFICATIONS 600 INDY VOYAGEUR Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Type Driven Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Recommended Engine Oil Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. (5.7 l) 9 oz. (...
Owners Manual
Page 119
... tank pick-up sock Incorrect clutching Faulty plug(s) Fuel System Engine continually backfires Engine requires more than normal pulls to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to start Faulty ignition No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may have entered the crankcase while the vehicle...
... tank pick-up sock Incorrect clutching Faulty plug(s) Fuel System Engine continually backfires Engine requires more than normal pulls to start Incorrect throttle freeplay or faulty switch Poor fuel Not enough fuel getting to start Faulty ignition No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of poor lubrication, inadequate fuel supply, broken parts or improper cooling. • Fuel may have entered the crankcase while the vehicle...
Owners Manual
Page 125
... limited to the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 123 improper engine timing; failure due to snow, water, dirt or other casualty not determined a defect...
... limited to the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 123 improper engine timing; failure due to snow, water, dirt or other casualty not determined a defect...
Owners Manual
Page 127
... receive safety information and notices regarding your vehicle. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must nonetheless register your product under your name and address with a local POLARIS dealer in order to continue your warranty coverage. You must take your product to perform warranty service. If you purchase from a private party: If you purchase a POLARIS product from any POLARIS Servicing...
... receive safety information and notices regarding your vehicle. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must nonetheless register your product under your name and address with a local POLARIS dealer in order to continue your warranty coverage. You must take your product to perform warranty service. If you purchase from a private party: If you purchase a POLARIS product from any POLARIS Servicing...
Owners Manual
Page 129
... the vehicle owner. This Emissions Limited Warranty covers components if their failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units...
... the vehicle owner. This Emissions Limited Warranty covers components if their failure increases the vehicle's regulated emissions, and it to fail to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units...
Owners Manual
Page 133
... Oil ...81 Cleaning/Preservation for Storage . 112 Clutch Alignment Offset...96 Clutch Safety...18 Clutch System ...96-100 Clutch Warning...21 Clutch/Drive System Care, Storage 113 Clutching Charts ...115 Cold Weather Drive-Away ...18 Controls and Linkage Care, Storage 113 Coolant ...87 Coolant Level ...87 Cooling System...87-89 Cooling System, Bleeding ...89 Cooling System, Flushing...88 Customer Service ...121 F Fasteners, Hood and Side Panel ...Fluid Change, Chaincase ...Fluid Change, Coolant ...Fluid Level Brake Fluid...Coolant...Fluid Level, Chaincase ...Fuel ...Fuel Filter ...Fuel...
... Oil ...81 Cleaning/Preservation for Storage . 112 Clutch Alignment Offset...96 Clutch Safety...18 Clutch System ...96-100 Clutch Warning...21 Clutch/Drive System Care, Storage 113 Clutching Charts ...115 Cold Weather Drive-Away ...18 Controls and Linkage Care, Storage 113 Coolant ...87 Coolant Level ...87 Cooling System...87-89 Cooling System, Bleeding ...89 Cooling System, Flushing...88 Customer Service ...121 F Fasteners, Hood and Side Panel ...Fluid Change, Chaincase ...Fluid Change, Coolant ...Fluid Level Brake Fluid...Coolant...Fluid Level, Chaincase ...Fuel ...Fuel Filter ...Fuel...
Owners Manual
Page 135
.../Extended...112-113 Survival Preparation ...12 Suspension Adjustments ...48-51 Suspension Inspection, Pre-Ride ...54 Suspension Lubrication, Rear ...80 Switches Engine Stop Switch ...69 Handlebar Grip Warmer Switch . 27 Headlight Dimmer Switch ...27 Ignition Switch ...60 Mode/Select Buttons ...32 Mode/Set Switch ...32 Tether Switch ...60 Throttle Safety Switch ...69 Thumbwarmer Switch ...27 T Taillight/Brakelight Replacement...95 Tether Switch ...60 Throttle Lever ...70 Throttle Lever Inspection ...55 Throttle Safety Switch ...55, 69 Tool Kit...28 Torsion Spring...
.../Extended...112-113 Survival Preparation ...12 Suspension Adjustments ...48-51 Suspension Inspection, Pre-Ride ...54 Suspension Lubrication, Rear ...80 Switches Engine Stop Switch ...69 Handlebar Grip Warmer Switch . 27 Headlight Dimmer Switch ...27 Ignition Switch ...60 Mode/Select Buttons ...32 Mode/Set Switch ...32 Tether Switch ...60 Throttle Safety Switch ...69 Thumbwarmer Switch ...27 T Taillight/Brakelight Replacement...95 Tether Switch ...60 Throttle Lever ...70 Throttle Lever Inspection ...55 Throttle Safety Switch ...55, 69 Tool Kit...28 Torsion Spring...