Owners Manual
Page 25
... dry grass, to ) mowers, blades, tires, sprayers, or large racks, may negatively impact vehicle stability. The addition of certain accessories, including (but not limited to avoid debris build-up around the exhaust system. Do not touch hot exhaust system components. Modifications to the vehicle that increase speed or power. The warranty on the vehicle. SAFETY Safety Warnings Exposure to Exhaust Engine exhaust fumes are very hot during...
... dry grass, to ) mowers, blades, tires, sprayers, or large racks, may negatively impact vehicle stability. The addition of certain accessories, including (but not limited to avoid debris build-up around the exhaust system. Do not touch hot exhaust system components. Modifications to the vehicle that increase speed or power. The warranty on the vehicle. SAFETY Safety Warnings Exposure to Exhaust Engine exhaust fumes are very hot during...
Owners Manual
Page 27
... radiator. 1. Remove the seat and release the access panel latches to access the air box and spark plug. Remove the four (4) torx screws and six (6) plastic rivets. 2. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 66-68. Service Access Panels Access serviceable engine components through the engine access panel behind the seat. Receiver Hitch Rear Access Panel Radiator Access/Bumper Removal Screws Rivets 25 FEATURES AND CONTROLS Trailer...
... radiator. 1. Remove the seat and release the access panel latches to access the air box and spark plug. Remove the four (4) torx screws and six (6) plastic rivets. 2. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 66-68. Service Access Panels Access serviceable engine components through the engine access panel behind the seat. Receiver Hitch Rear Access Panel Radiator Access/Bumper Removal Screws Rivets 25 FEATURES AND CONTROLS Trailer...
Owners Manual
Page 37
... the instrument cluster will automatically disengage. NOTICE: Switching to AWD. If the rear wheels are spinning or slipping may be on or off while the demand drive unit is in all times. Engage the AWD switch before switching to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system...
... the instrument cluster will automatically disengage. NOTICE: Switching to AWD. If the rear wheels are spinning or slipping may be on or off while the demand drive unit is in all times. Engage the AWD switch before switching to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system...
Owners Manual
Page 41
... instructions. 7. 4X4 Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. All segments including the fuel icon will flash. Refuel immediately. This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to display, an open...
... instructions. 7. 4X4 Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. All segments including the fuel icon will flash. Refuel immediately. This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to display, an open...
Owners Manual
Page 59
... may lift up and grab when it touches the ground again. 15. After you become skilled at speeds appropriate for your path of control and result in reverse. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in serious injury or death. WARNING! Operating in TURF mode (if equipped) when on the steering wheel, slowly release the brakes...
... may lift up and grab when it touches the ground again. 15. After you become skilled at speeds appropriate for your path of control and result in reverse. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in serious injury or death. WARNING! Operating in TURF mode (if equipped) when on the steering wheel, slowly release the brakes...
Owners Manual
Page 68
... the maximum weight capacity. When operating over the rack sides. Slow down and drive in a fall from the vehicle or contact with loads that extend over rough or hilly terrain, reduce speed and cargo to ride in loss of control of the operator, accessories, loads in rough terrain, while cornering, or while ascending or descending a hill. When handling off-centered loads...
... the maximum weight capacity. When operating over the rack sides. Slow down and drive in a fall from the vehicle or contact with loads that extend over rough or hilly terrain, reduce speed and cargo to ride in loss of control of the operator, accessories, loads in rough terrain, while cornering, or while ascending or descending a hill. When handling off-centered loads...
Owners Manual
Page 85
... Inspect duct for leaks at fill cap, fuel lines/rail and fuel pump; check for proper sealing/air leaks Lubricate all fittings, pivots, cables, etc. replace lines every two years 600 (1000) Inspect; replace as needed Change fluid Change fluid Ź Spark plug E Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12...
... Inspect duct for leaks at fill cap, fuel lines/rail and fuel pump; check for proper sealing/air leaks Lubricate all fittings, pivots, cables, etc. replace lines every two years 600 (1000) Inspect; replace as needed Change fluid Change fluid Ź Spark plug E Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12...
Owners Manual
Page 86
... D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Spark arrester Ź Coolant Ź Valve clearance E D Toe adjustment Headlight aim 100 H 100 H 100 H 200 H 300 H 500 H 12 M 12 M 12 M 24 M 36 M 60 M - adjust when parts are replaced Adjust as needed Ź Perform these services. 84 MAINTENANCE Periodic Maintenance Chart Item Ź Wiring Maintenance Interval (whichever comes first) 12 M Hours Calendar 100 H Miles (Km) Remarks 1000 (1600) Inspect for vehicles...
... D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Spark arrester Ź Coolant Ź Valve clearance E D Toe adjustment Headlight aim 100 H 100 H 100 H 200 H 300 H 500 H 12 M 12 M 12 M 24 M 36 M 60 M - adjust when parts are replaced Adjust as needed Ź Perform these services. 84 MAINTENANCE Periodic Maintenance Chart Item Ź Wiring Maintenance Interval (whichever comes first) 12 M Hours Calendar 100 H Miles (Km) Remarks 1000 (1600) Inspect for vehicles...
Owners Manual
Page 100
... replacement. Spare fuses are provided in the fuse box. Main Fuse 20A 20A 20A 10A 20A 30A 30A 10A 15A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit Braker - Fuse Box 98 MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Auto Reset The fuse...
... replacement. Spare fuses are provided in the fuse box. Main Fuse 20A 20A 20A 10A 20A 30A 30A 10A 15A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit Braker - Fuse Box 98 MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Auto Reset The fuse...
Owners Manual
Page 118
... the ground. 5. Place the transmission in PARK. See your POLARIS dealer. 3. Stop the engine. Loosen the wheel nuts slightly. Wheel Installation 1. Attach the wheel nuts and washers and finger-tighten. 4. Carefully lower the vehicle to specification. Remove the wheel. Place the wheel on the hub with the valve stem toward forward rotation. Torque the wheel nuts to specification. Remove the wheel nuts and washers. WARNING! MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Improperly installed wheels...
... the ground. 5. Place the transmission in PARK. See your POLARIS dealer. 3. Stop the engine. Loosen the wheel nuts slightly. Wheel Installation 1. Attach the wheel nuts and washers and finger-tighten. 4. Carefully lower the vehicle to specification. Remove the wheel. Place the wheel on the hub with the valve stem toward forward rotation. Torque the wheel nuts to specification. Remove the wheel nuts and washers. WARNING! MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Improperly installed wheels...
Owners Manual
Page 119
... or inoperable, the entire headlight assembly must be replaced. Headlight Lamp Replacement Do not service the headlamps until they've cooled sufficiently. 1. When servicing a halogen lamp, don't touch the lamp with bare fingers. MAINTENANCE Lights Headlight and taillight lenses become dirty during normal operation. Do not operate the vehicle at night or in the Wiring Harness housing. 4. Reinstall the harness assembly into the headlight assembly. 117 Be sure...
... or inoperable, the entire headlight assembly must be replaced. Headlight Lamp Replacement Do not service the headlamps until they've cooled sufficiently. 1. When servicing a halogen lamp, don't touch the lamp with bare fingers. MAINTENANCE Lights Headlight and taillight lenses become dirty during normal operation. Do not operate the vehicle at night or in the Wiring Harness housing. 4. Reinstall the harness assembly into the headlight assembly. 117 Be sure...
Owners Manual
Page 121
... the air box and replace the filter with a new filter. 3. If it's impossible to a dealer before starting it or not. 8. If water is not thoroughly inspected. Take the vehicle to your vehicle to take your POLARIS dealer for drying. 119 The brake light should come on . Check the air box. Take the vehicle to the LIGHTS ON position. 2. Turn the engine over several times. 5. If water has been...
... the air box and replace the filter with a new filter. 3. If it's impossible to a dealer before starting it or not. 8. If water is not thoroughly inspected. Take the vehicle to your vehicle to take your POLARIS dealer for drying. 119 The brake light should come on . Check the air box. Take the vehicle to the LIGHTS ON position. 2. Turn the engine over several times. 5. If water has been...
Owners Manual
Page 134
... ACE / SPORTSMAN ACE 570 Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug...
... ACE / SPORTSMAN ACE 570 Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug...
Owners Manual
Page 135
...-50 Automatic POLARIS Variable Transmission Side Lever (H/L/N/R/P) 28.84:1 25.83:1 9.65:1 2.989:1 25x8-12 25x10-12 Front: 7 psi (48 KPa) Rear: 7 psi (48 KPa) Park in Transmission Foot Activated, 4-wheel hydraulic disc 2 single beam, 55W halogen 2 single beam, 6W 2 single beam, 27W LCD 12V Clutching (325) Please see your dealer for clutching specifications. Front Tire Size - High Drive Ratio - Front Tire Size - SPECIFICATIONS SPORTSMAN ACE / SPORTSMAN ACE 570 Lubrication System Engine Oil Driving...
...-50 Automatic POLARIS Variable Transmission Side Lever (H/L/N/R/P) 28.84:1 25.83:1 9.65:1 2.989:1 25x8-12 25x10-12 Front: 7 psi (48 KPa) Rear: 7 psi (48 KPa) Park in Transmission Foot Activated, 4-wheel hydraulic disc 2 single beam, 55W halogen 2 single beam, 6W 2 single beam, 27W LCD 12V Clutching (325) Please see your dealer for clutching specifications. Front Tire Size - High Drive Ratio - Front Tire Size - SPECIFICATIONS SPORTSMAN ACE / SPORTSMAN ACE 570 Lubrication System Engine Oil Driving...
Owners Manual
Page 143
... of the country in your country to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your original selling dealer; Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. If you purchase from a private...warranty service you move to continue your warranty coverage and to perform warranty service. If you must take your product. You may use your vehicle requires warranty service, you may be requested from POLARIS. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
... of the country in your country to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your original selling dealer; Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. If you purchase from a private...warranty service you move to continue your warranty coverage and to perform warranty service. If you must take your product. You may use your vehicle requires warranty service, you may be requested from POLARIS. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
Owners Manual
Page 145
...-certified vehicles starts on the date of purchase by this emissions-certified vehicle is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 143 Repairing or replacing other paid warranty...
...-certified vehicles starts on the date of purchase by this emissions-certified vehicle is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 143 Repairing or replacing other paid warranty...
Owners Manual
Page 149
... AWD Switch...31, 35 AWD System ...35 Axle Nut Torque ...115 C Cab Frame, ROPS...34 Cab Nets ...27 Cap, Fuel...28 Cargo...66-67 Changing Coolant ...100 Changing Gears ...32 Chart, Periodic Maintenance ...81-84 Check Engine Indicator ...43 Chrome Wheel Care ...128 Cleaning and Storage ...126-131 Cleaning the Air Filter ...106 Clothing ...9 Clutching...133 Component Locations ...24 Condition, Spark Plugs ...97 Coolant Level ...102 Coolant Level, Radiator ...101 Coolant, Adding or Changing...100 Cooling Fan ...101 Cooling System...
... AWD Switch...31, 35 AWD System ...35 Axle Nut Torque ...115 C Cab Frame, ROPS...34 Cab Nets ...27 Cap, Fuel...28 Cargo...66-67 Changing Coolant ...100 Changing Gears ...32 Chart, Periodic Maintenance ...81-84 Check Engine Indicator ...43 Chrome Wheel Care ...128 Cleaning and Storage ...126-131 Cleaning the Air Filter ...106 Clothing ...9 Clutching...133 Component Locations ...24 Condition, Spark Plugs ...97 Coolant Level ...102 Coolant Level, Radiator ...101 Coolant, Adding or Changing...100 Cooling Fan ...101 Cooling System...
Owners Manual
Page 150
... Drive...94 Front Gearcase ...94 Main Gearcase ...95 Radiator Coolant ...101 Transmission ...95 Fluid Levels During Storage ...129 Fluid Recommendations, Gearcase . 96 Fluid, Battery ...123 Fluid, Brake ...112 Fogging the Engine ...130 Fouled Plugs ...97 Freeplay Adjustment, Throttle...110 Freeplay, Steering Wheel...114 Freeplay, Throttle ...109 H Hauling a Load ...66-67 Hauling Cargo ...66-67 Headlight Beam Adjustment ...118 Headlight Lamp Replacement ...117 Helmet ...8 Hitch ...25 Hitch Weight ...68 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle...
... Drive...94 Front Gearcase ...94 Main Gearcase ...95 Radiator Coolant ...101 Transmission ...95 Fluid Levels During Storage ...129 Fluid Recommendations, Gearcase . 96 Fluid, Battery ...123 Fluid, Brake ...112 Fogging the Engine ...130 Fouled Plugs ...97 Freeplay Adjustment, Throttle...110 Freeplay, Steering Wheel...114 Freeplay, Throttle ...109 H Hauling a Load ...66-67 Hauling Cargo ...66-67 Headlight Beam Adjustment ...118 Headlight Lamp Replacement ...117 Helmet ...8 Hitch ...25 Hitch Weight ...68 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle...
Owners Manual
Page 151
... Adjustment...118 Brake Lights...119 Headlight Lamp Replacement . . 117 Loads, Towing ...68 Lubricant Part Numbers ...134 Lubrication for Storage ...130 Lubrication Recommendations . . 85-86 P Parking on an Incline ...65 Parking the Vehicle...55 Periodic Maintenance Chart ...81-84 Plug Condition ...97 Plug Gap ...96 Plug Torque ...96 Plug, Accessory ...31 Plug, Spark ...96-97 Plugs, Fouled ...97 Polaris Products ...134 Polishing the Vehicle ...127 Power Steering ...27 Power Steering Unit (Cleaning) ...99 Pre-Filters, Intake ...107...
... Adjustment...118 Brake Lights...119 Headlight Lamp Replacement . . 117 Loads, Towing ...68 Lubricant Part Numbers ...134 Lubrication for Storage ...130 Lubrication Recommendations . . 85-86 P Parking on an Incline ...65 Parking the Vehicle...55 Periodic Maintenance Chart ...81-84 Plug Condition ...97 Plug Gap ...96 Plug Torque ...96 Plug, Accessory ...31 Plug, Spark ...96-97 Plugs, Fouled ...97 Polaris Products ...134 Polishing the Vehicle ...127 Power Steering ...27 Power Steering Unit (Cleaning) ...99 Pre-Filters, Intake ...107...
Owners Manual
Page 152
... Safety Warnings...14-23 Safety, Winch Maintenance...79 Seat Adjustment...28 Seat Belt...29 Seat Removal ...28 Selector, Gear ...32 Service Panels ...25 Severe Use Definition ...81 Shifting Gears ...32 Shock Loading the Winch ...78 Signal Words ...4 Spark Arrester, Cleaning ...108 Spark Plug ...96-97 Spark Plug Condition...97 Spark Plug Gap ...96 Spark Plug Removal ...97 Spark Plug Torque ...96 Spark Plugs, Fouled ...97 Specifications...132 Specifications, Gearcase ...96 Speed, Towing ...68 Speedometer ...36 Spring Adjustment, Rear Shock . . 114 Stabilizing the Fuel ...129 Starting the Engine...
... Safety Warnings...14-23 Safety, Winch Maintenance...79 Seat Adjustment...28 Seat Belt...29 Seat Removal ...28 Selector, Gear ...32 Service Panels ...25 Severe Use Definition ...81 Shifting Gears ...32 Shock Loading the Winch ...78 Signal Words ...4 Spark Arrester, Cleaning ...108 Spark Plug ...96-97 Spark Plug Condition...97 Spark Plug Gap ...96 Spark Plug Removal ...97 Spark Plug Torque ...96 Spark Plugs, Fouled ...97 Specifications...132 Specifications, Gearcase ...96 Speed, Towing ...68 Speedometer ...36 Spring Adjustment, Rear Shock . . 114 Stabilizing the Fuel ...129 Starting the Engine...