Owners Manual
Page 27
... speeds. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by your dealer. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability will change for a length of the engine with enough authority to service the clutches. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake...
... speeds. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by your dealer. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability will change for a length of the engine with enough authority to service the clutches. SAFETY Operator Safety Drive Belt Do not operate the engine with the intake...
Owners Manual
Page 28
... oncoming traffic by dimming your headlights and reducing your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in darkness or other low visibility conditions. Drive defensively to see if they take a snowmobile safety course. The seat and suspension of your snowmobile over...
... oncoming traffic by dimming your headlights and reducing your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in darkness or other low visibility conditions. Drive defensively to see if they take a snowmobile safety course. The seat and suspension of your snowmobile over...
Owners Manual
Page 33
... turn or stop. • To maintain vehicle control on seat back. See Owner's Manual for proper use of traction products. • Repeated stops from seat back may be hot. Hot Surface Warning Track Warning Hot Surface Warning The hot surface warning is on tunnel. Make sure hood and side panels are greatly reduced. Check oil level when refueling. Install only accessories specifically approved for steering and stopping. SAFETY Safety...
... turn or stop. • To maintain vehicle control on seat back. See Owner's Manual for proper use of traction products. • Repeated stops from seat back may be hot. Hot Surface Warning Track Warning Hot Surface Warning The hot surface warning is on tunnel. Make sure hood and side panels are greatly reduced. Check oil level when refueling. Install only accessories specifically approved for steering and stopping. SAFETY Safety...
Owners Manual
Page 54
... 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 52 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to ground between the electronic control unit and the item listed in the chart. Short-to-Ground: The wire is a break in the...
... 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 52 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to ground between the electronic control unit and the item listed in the chart. Short-to-Ground: The wire is a break in the...
Owners Manual
Page 55
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
... the throttle safety switch system daily before operation. 1. Apply a slight amount of an accident. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine stop the engine quickly. Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch...
... the throttle safety switch system daily before operation. 1. Apply a slight amount of an accident. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine stop the engine quickly. Start the engine and allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch...
Owners Manual
Page 82
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 80 See page 76 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 80 See page 76 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 83
... at the rear with a rope. Remove the drive belt before towing. 81 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to use a tow hitch until...
... at the rear with a rope. Remove the drive belt before towing. 81 Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to use a tow hitch until...
Owners Manual
Page 84
... in making a purchasing decision. POLARIS recommends that may maintain, replace, or repair the emission control devices or systems on , you must not be removed, even after you contact an authorized POLARIS dealer to your snowmobile is performed. Specifications and adjustments for your owner's manual. The ECI label is equipped at the time of sale with a check engine light and it comes on your...
... in making a purchasing decision. POLARIS recommends that may maintain, replace, or repair the emission control devices or systems on , you must not be removed, even after you contact an authorized POLARIS dealer to your snowmobile is performed. Specifications and adjustments for your owner's manual. The ECI label is equipped at the time of sale with a check engine light and it comes on your...
Owners Manual
Page 94
Intake Filters Fuel Pump All fuel pump service must be performed by an authorized POLARIS dealer. Always store fuel in loose powder snow, check the foam filters periodically to remove any accumulation of the in-line oil filter every 2000 miles (3200 km) as outlined in the maintenance charts beginning on page 83. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may occur. Always...
Intake Filters Fuel Pump All fuel pump service must be performed by an authorized POLARIS dealer. Always store fuel in loose powder snow, check the foam filters periodically to remove any accumulation of the in-line oil filter every 2000 miles (3200 km) as outlined in the maintenance charts beginning on page 83. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may occur. Always...
Owners Manual
Page 97
... the tunnel cooler under the seat. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Elevate the front of the snowmobile slightly to three minutes. Do not install the pressure cap at a fast idle for the correct part. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Always ensure that...
... the tunnel cooler under the seat. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Elevate the front of the snowmobile slightly to three minutes. Do not install the pressure cap at a fast idle for the correct part. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Always ensure that...
Owners Manual
Page 103
... taillight assembly. 101 Taillight/Brake Light Replacement The taillight assembly is not serviceable. Peel back the foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If the light fails to the socket and install the new bulb. Headlight Lamp Replacement 1. Reinstall the connector to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen...
... taillight assembly. 101 Taillight/Brake Light Replacement The taillight assembly is not serviceable. Peel back the foam shield covering the headlight assembly. 2. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If the light fails to the socket and install the new bulb. Headlight Lamp Replacement 1. Reinstall the connector to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen...
Owners Manual
Page 122
SPECIFICATIONS 600 RMK 144 / 600 RMK 155 Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Recommended Engine Oil Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. ...
SPECIFICATIONS 600 RMK 144 / 600 RMK 155 Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Recommended Engine Oil Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 6 qts. ...
Owners Manual
Page 131
... dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Dealer name 4. Serial number 2. Length of time and conditions of your POLARIS dealer for replacement parts, service or warranty. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer is also familiar...
... dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Dealer name 4. Serial number 2. Length of time and conditions of your POLARIS dealer for replacement parts, service or warranty. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer is also familiar...
Owners Manual
Page 133
... Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 131 operator error or abuse; surface imperfections caused by external stress, heat, cold or contamination; THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. unauthorized repairs; improper engine timing...
... Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 131 operator error or abuse; surface imperfections caused by external stress, heat, cold or contamination; THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. unauthorized repairs; improper engine timing...
Owners Manual
Page 135
...your product was originally purchased, all warranty coverage will be required to obtain documentation from country to perform the warranty repair. Product importation rules vary considerably from POLARIS in order to register your product in your vehicle requires warranty service, you receive information and notices ... your product to an authorized POLARIS dealer. When requesting warranty service you receive safety information and notices regarding your move . however, you move to POLARIS in your country to ensure that you must present your warranty coverage. If you move: ...
...your product was originally purchased, all warranty coverage will be required to obtain documentation from country to perform the warranty repair. Product importation rules vary considerably from POLARIS in order to register your product in your vehicle requires warranty service, you receive information and notices ... your product to an authorized POLARIS dealer. When requesting warranty service you receive safety information and notices regarding your move . however, you move to POLARIS in your country to ensure that you must present your warranty coverage. If you move: ...
Owners Manual
Page 137
... exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS Industries Inc. WARRANTY U.S.A. The warranty period for this warranty is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control...
... exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS Industries Inc. WARRANTY U.S.A. The warranty period for this warranty is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control...
Owners Manual
Page 141
... Oil ...89 Cleaning/Preservation for Storage . 118 Clutch Alignment Offset...102 Clutch Safety...25 Clutch System ...102-106 Clutch Warning...28 Clutch/Drive System, Storage...119 Clutching Charts 600 RMK, Electric Start...121 600 RMK, Manual Start...121 800 RMK ...123 Cold Weather Drive-Away ...25 Controls and Linkage, Storage ...119 Coolant ...93 Coolant Level ...93 Cooling System...93-95 Cooling System, Bleeding ...95 Cooling System, Flushing...94 Customer Service ...129 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant...Fluid Level Brake Fluid...Chaincase ...Coolant...
... Oil ...89 Cleaning/Preservation for Storage . 118 Clutch Alignment Offset...102 Clutch Safety...25 Clutch System ...102-106 Clutch Warning...28 Clutch/Drive System, Storage...119 Clutching Charts 600 RMK, Electric Start...121 600 RMK, Manual Start...121 800 RMK ...123 Cold Weather Drive-Away ...25 Controls and Linkage, Storage ...119 Coolant ...93 Coolant Level ...93 Cooling System...93-95 Cooling System, Bleeding ...95 Cooling System, Flushing...94 Customer Service ...129 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant...Fluid Level Brake Fluid...Chaincase ...Coolant...
Owners Manual
Page 142
... Headlight Adjustment ...34 Headlight Lamp Replacement ...101 Hood Fasteners ...67 Hood/Side Panel Access ...87 Hot Surface Warning ...31 O Odometer/Engine Hour Display Area 43 Oil Change, Chaincase ...89 Oil Filter ...92 Oil Injection System ...71 Oil Level, Chaincase ...89 Oil Level, Injection ...75 Oil Lines ...92 Oil Recommendations ...70 Operating in Deep Snow ...23 Operation Warning ...30-31 Operator Safety ...8-27 Overheating, Engine ...94 P Parking Brake Lever Lock...66 Passenger Warning ...29 Playback Function ...43 Polaris...
... Headlight Adjustment ...34 Headlight Lamp Replacement ...101 Hood Fasteners ...67 Hood/Side Panel Access ...87 Hot Surface Warning ...31 O Odometer/Engine Hour Display Area 43 Oil Change, Chaincase ...89 Oil Filter ...92 Oil Injection System ...71 Oil Level, Chaincase ...89 Oil Level, Injection ...75 Oil Lines ...92 Oil Recommendations ...70 Operating in Deep Snow ...23 Operation Warning ...30-31 Operator Safety ...8-27 Overheating, Engine ...94 P Parking Brake Lever Lock...66 Passenger Warning ...29 Playback Function ...43 Polaris...
Owners Manual
Page 143
... Safety Symbols ...8 Shock Compression Damping ...57 Side Panel Access ...87 Side Panel Fasteners ...67 Signal Words...8 Ski Alignment ...112 Ski Skags...113 Slide Rail and Track Cooling ...72 Snow Conditions...23 Spark Plug Condition ...91 Spark Plug Inspection ...91 Spark Plug Recommendations ...90 Spark Plugs ...90-91 Specifications 600 RMK ...120-121 800 RMK ...122-123 Speed...13 Speed Display ...42 Spring Preload...58 Standard/Metric Display ...44 Starting the Engine ...69 Starting the Engine, Restarting ...69 Steering...
... Safety Symbols ...8 Shock Compression Damping ...57 Side Panel Access ...87 Side Panel Fasteners ...67 Signal Words...8 Ski Alignment ...112 Ski Skags...113 Slide Rail and Track Cooling ...72 Snow Conditions...23 Spark Plug Condition ...91 Spark Plug Inspection ...91 Spark Plug Recommendations ...90 Spark Plugs ...90-91 Specifications 600 RMK ...120-121 800 RMK ...122-123 Speed...13 Speed Display ...42 Spring Preload...58 Standard/Metric Display ...44 Starting the Engine ...69 Starting the Engine, Restarting ...69 Steering...