Owners Manual
Page 4
... on the latest product information at the time of the depictions and/or procedures contained within this publication. The original instructions for this publication are intended for omissions or inaccuracies. Printed in English. Depictions and/or procedures in this vehicle are in U.S.A. 2016 600/800 PRO-RMK / 800 SKS / 800 RMK ASSAULT Owner's Manual P/N 9926021 2 The following are trademarks of the...
... on the latest product information at the time of the depictions and/or procedures contained within this publication. The original instructions for this publication are intended for omissions or inaccuracies. Printed in English. Depictions and/or procedures in this vehicle are in U.S.A. 2016 600/800 PRO-RMK / 800 SKS / 800 RMK ASSAULT Owner's Manual P/N 9926021 2 The following are trademarks of the...
Owners Manual
Page 27
... riding conditions. The seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. Always start on a smooth, level area to begin building your snowmobile have an operator's certificate. Drive defensively to see if they take a snowmobile safety course. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle. Allow...
... riding conditions. The seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. Always start on a smooth, level area to begin building your snowmobile have an operator's certificate. Drive defensively to see if they take a snowmobile safety course. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle. Allow...
Owners Manual
Page 30
... PASSENGER FUEL RECOMMENDED: 91+ OCTANE WITHOUT ETHANOL FOR MAXIMUM PERFORMANCE SEE DECAL ON LEFT HAND SIDE PANEL FOR PROPER GAUGE SETTING. NOTE: For more information, see Owner's Manual. Flashing light on LH control to forward. 28 WARNING This vehicle is located below the steering post. Reverse Warning The reverse warning/operation warning label is located on the lower console: WARNING Reverse operation, even at idle, push yellow button on dash...
... PASSENGER FUEL RECOMMENDED: 91+ OCTANE WITHOUT ETHANOL FOR MAXIMUM PERFORMANCE SEE DECAL ON LEFT HAND SIDE PANEL FOR PROPER GAUGE SETTING. NOTE: For more information, see Owner's Manual. Flashing light on LH control to forward. 28 WARNING This vehicle is located below the steering post. Reverse Warning The reverse warning/operation warning label is located on the lower console: WARNING Reverse operation, even at idle, push yellow button on dash...
Owners Manual
Page 36
... on Activates starter motor (if equipped) If equipped with electric start, turn the key to START to stop the engine, the IDD remains active. This feature is useful for accessing the IDD without starting the engine, but turn off or when the engine is used. 34 OFF RUN START Vehicle / IDD power off Vehicle / IDD power on a battery while the engine is running, but if a battery is installed, the IDD will turn the key off...
... on Activates starter motor (if equipped) If equipped with electric start, turn the key to START to stop the engine, the IDD remains active. This feature is useful for accessing the IDD without starting the engine, but turn off or when the engine is used. 34 OFF RUN START Vehicle / IDD power off Vehicle / IDD power on a battery while the engine is running, but if a battery is installed, the IDD will turn the key off...
Owners Manual
Page 39
... or the approximate weight of the rider on the wall. Start the engine. Move the headlight switch to raise the beam. 37 Lower 6. Observe the headlight aim Raise on the seat or tunnel floorboards. 3. The most intense part of the headlight and make a mark on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to lower the beam. Turn the adjuster...
... or the approximate weight of the rider on the wall. Start the engine. Move the headlight switch to raise the beam. 37 Lower 6. Observe the headlight aim Raise on the seat or tunnel floorboards. 3. The most intense part of the headlight and make a mark on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to lower the beam. Turn the adjuster...
Owners Manual
Page 47
... fuel/no fuel in tank Water in fuel Plugged fuel filter or tank pick-up sock Alcohol-based fuel additive used with Ethanol fuel Improper engine modifications Solution Replace with higher quality fuel Check that the fuel setting is correct on gauge/display Refuel with recommended fuel Replace with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster...
... fuel/no fuel in tank Water in fuel Plugged fuel filter or tank pick-up sock Alcohol-based fuel additive used with Ethanol fuel Improper engine modifications Solution Replace with higher quality fuel Check that the fuel setting is correct on gauge/display Refuel with recommended fuel Replace with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster...
Owners Manual
Page 70
....9 cm) Minimum Installed Length 9.75" (24.8 cm) 9.75" (24.8 cm) 10.5" (26.7 cm) IFS Remote Reservoir Shock Factory Clicker Settings Model SKS PRO-RMK w/Clicker RMK ASSAULT Clicker Setting (from the shock and with the weight of the vehicle removed from full soft) 6 6 6 68 THE PERFECT FIT Suspension Quick Set-Up Guide Front Suspension (IFS) Shock Adjustments Always perform shock spring preload adjustments with the shock at full extension.
....9 cm) Minimum Installed Length 9.75" (24.8 cm) 9.75" (24.8 cm) 10.5" (26.7 cm) IFS Remote Reservoir Shock Factory Clicker Settings Model SKS PRO-RMK w/Clicker RMK ASSAULT Clicker Setting (from the shock and with the weight of the vehicle removed from full soft) 6 6 6 68 THE PERFECT FIT Suspension Quick Set-Up Guide Front Suspension (IFS) Shock Adjustments Always perform shock spring preload adjustments with the shock at full extension.
Owners Manual
Page 71
... least two turns of the vehicle removed from the shock and with user adjustments to the rear track shock spring (RTSS), should be all that's necessary to an installed length longer than the factory length or shorter than the minimum length as shown in the following chart. Perform this adjustment first. Damage to the suspension could result. Factory Spring RMK PRO-RMK ASSAULT RMK Maximum Installed Length 8.375" (21...
... least two turns of the vehicle removed from the shock and with user adjustments to the rear track shock spring (RTSS), should be all that's necessary to an installed length longer than the factory length or shorter than the minimum length as shown in the following chart. Perform this adjustment first. Damage to the suspension could result. Factory Spring RMK PRO-RMK ASSAULT RMK Maximum Installed Length 8.375" (21...
Owners Manual
Page 73
... Shock Factory Clicker Settings Model SKS PRO-RMK w/clicker RMK ASSAULT Clicker Setting (from full soft) 3 3 6 71 Stiff Springs (see your model is equipped with a remote reservoir rear track shock or damage will occur. Initial RTS Shock Preload Settings (Measure spring length with the accessory bogie wheels. The rail scratchers must first be removed as they interfere with suspension off the ground) Rider Weight Model Factory Installed Length Minimum Installed Length For Factory-Installed Springs...
... Shock Factory Clicker Settings Model SKS PRO-RMK w/clicker RMK ASSAULT Clicker Setting (from full soft) 3 3 6 71 Stiff Springs (see your model is equipped with a remote reservoir rear track shock or damage will occur. Initial RTS Shock Preload Settings (Measure spring length with the accessory bogie wheels. The rail scratchers must first be removed as they interfere with suspension off the ground) Rider Weight Model Factory Installed Length Minimum Installed Length For Factory-Installed Springs...
Owners Manual
Page 98
... the brake and steering when necessary. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Daily Storage At the end of an emergency. The track should be towed, and if it at the rear with the drive belt in place can result in the event of each ride, park...
... the brake and steering when necessary. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Daily Storage At the end of an emergency. The track should be towed, and if it at the rear with the drive belt in place can result in the event of each ride, park...
Owners Manual
Page 99
... are responsible for engine tune-ups are required by U.S. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Emission Control Label Your snowmobile is intended solely for diagnostic service. Emission Control Maintenance Requirements Your snowmobile is performed. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. Specifications and adjustments for...
... are responsible for engine tune-ups are required by U.S. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Emission Control Label Your snowmobile is intended solely for diagnostic service. Emission Control Maintenance Requirements Your snowmobile is performed. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. Specifications and adjustments for...
Owners Manual
Page 123
... a blown fuse. Never replace a fuse with electric start have a battery/electric start wiring harness. The 2 amp constant power fuse is located in the electric start wire harness. NOTICE: Always replace a blown fuse with a new fuse having the same amperage rating of a higher amperage rating. MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are located in the protective bag above the clutch cover. Please see your POLARIS dealer. If the IDD does not turn on when the key is...
... a blown fuse. Never replace a fuse with electric start have a battery/electric start wiring harness. The 2 amp constant power fuse is located in the electric start wire harness. NOTICE: Always replace a blown fuse with a new fuse having the same amperage rating of a higher amperage rating. MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are located in the protective bag above the clutch cover. Please see your POLARIS dealer. If the IDD does not turn on when the key is...
Owners Manual
Page 146
...91 recommended (87 minimum) Engine and Cooling 144 SPECIFICATIONS 800 PRO-RMK / 800 RMK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
...91 recommended (87 minimum) Engine and Cooling 144 SPECIFICATIONS 800 PRO-RMK / 800 RMK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
Owners Manual
Page 153
... to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to nonethanol fuel at all times for spark. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start, check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to start Probable Cause Solution Faulty ignition...
... to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to nonethanol fuel at all times for spark. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start, check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to start Probable Cause Solution Faulty ignition...
Owners Manual
Page 154
... slow speed Noise in drive system Harsh drive clutch engagement Drive belt turns over Chaincase sprocket or chain jammed or broken Sheared teeth on QUICKDRIVE belt Broken QUICKDRIVE belt Sheared teeth on QUICKDRIVE belt Drive belt surface flat spots Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose or worn, sprocket teeth broken Sheared teeth on QUICKDRIVE belt Worn or narrow belt Excessive belt...
... slow speed Noise in drive system Harsh drive clutch engagement Drive belt turns over Chaincase sprocket or chain jammed or broken Sheared teeth on QUICKDRIVE belt Broken QUICKDRIVE belt Sheared teeth on QUICKDRIVE belt Drive belt surface flat spots Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose or worn, sprocket teeth broken Sheared teeth on QUICKDRIVE belt Worn or narrow belt Excessive belt...
Owners Manual
Page 161
... where your product was purchased, warranty and service bulletin repairs may be sure to continue your warranty coverage. If you purchase from a private party: If you purchase a POLARIS product from the country of residence. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take your product to ensure that you receive safety information and notices regarding your...
... where your product was purchased, warranty and service bulletin repairs may be sure to continue your warranty coverage. If you purchase from a private party: If you purchase a POLARIS product from the country of residence. WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take your product to ensure that you receive safety information and notices regarding your...
Owners Manual
Page 163
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner.
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner.
Owners Manual
Page 167
... ...6 Exhaust System...116 Extended Idle Engine Shutoff...47 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil ...106-109 Cleaning for Matte Finishes ...140 Cleaning/Preservation for Storage . 140 Clutch Alignment Offset...122 Clutch Safety...24 Clutch System ...122-126 Clutch/Drive System, Storage...141 Clutching Chart 600 PRO-RMK 155 ...143 800 PRO-RMK 155/163 ...145 800 RMK ASSAULT...145 800 SKS ...147 Cold Weather Drive-Away ...24 Constant Power Fuse ...121 Controls and...
... ...6 Exhaust System...116 Extended Idle Engine Shutoff...47 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil ...106-109 Cleaning for Matte Finishes ...140 Cleaning/Preservation for Storage . 140 Clutch Alignment Offset...122 Clutch Safety...24 Clutch System ...122-126 Clutch/Drive System, Storage...141 Clutching Chart 600 PRO-RMK 155 ...143 800 PRO-RMK 155/163 ...145 800 RMK ASSAULT...145 800 SKS ...147 Cold Weather Drive-Away ...24 Constant Power Fuse ...121 Controls and...
Owners Manual
Page 168
... Fuel Pump ...112 Fuel Recommendation ...89 Fuel System Deicers ...90 Fuel Type Selection ...43 Fuel Warnings ...89 Fuse Replacement ...121 N Noise ...6 O Odometer/Engine Hour Display ...53 Oil Change, Chaincase ...107-109 Oil Injection System ...86 Oil Level, Chaincase ...106 Oil Level, Injection ...91 Oil Lines ...112 Oil Pump Failure Protection ...45 Oil Recommendations ...85 Operating in Deep Snow ...22 Operation Warning ...31 Operator Safety ...8-26 Overheating, Engine ...46-47 H Hand Control Alignment Stop Switch ...74 Throttle ...73...
... Fuel Pump ...112 Fuel Recommendation ...89 Fuel System Deicers ...90 Fuel Type Selection ...43 Fuel Warnings ...89 Fuse Replacement ...121 N Noise ...6 O Odometer/Engine Hour Display ...53 Oil Change, Chaincase ...107-109 Oil Injection System ...86 Oil Level, Chaincase ...106 Oil Level, Injection ...91 Oil Lines ...112 Oil Pump Failure Protection ...45 Oil Recommendations ...85 Operating in Deep Snow ...22 Operation Warning ...31 Operator Safety ...8-26 Overheating, Engine ...46-47 H Hand Control Alignment Stop Switch ...74 Throttle ...73...
Owners Manual
Page 169
... Panel Fasteners ...81 Signal Words...8 Skags, Carbide ...75 Ski Alignment ...132 Ski Skags...133 Slide Rail and Track Cooling ...88 Snow Conditions...22 Spark Plug Condition ...111 Spark Plug Inspection ...111 Spark Plug Recommendations ...110 Spark Plugs ...110-111 Specifications 600 PRO-RMK 155 ...142-143 800 PRO-RMK 155/163 . . 144-145 800 RMK ASSAULT...144-145 800 SKS ...146-147 Speed...12 Speed Display ...52 Standard/Metric Display ...54 Starting the Engine ...83...
... Panel Fasteners ...81 Signal Words...8 Skags, Carbide ...75 Ski Alignment ...132 Ski Skags...133 Slide Rail and Track Cooling ...88 Snow Conditions...22 Spark Plug Condition ...111 Spark Plug Inspection ...111 Spark Plug Recommendations ...110 Spark Plugs ...110-111 Specifications 600 PRO-RMK 155 ...142-143 800 PRO-RMK 155/163 . . 144-145 800 RMK ASSAULT...144-145 800 SKS ...146-147 Speed...12 Speed Display ...52 Standard/Metric Display ...54 Starting the Engine ...83...