Owners Manual
Page 4
... and quality of Brickell Financial Services Motor Club, Inc. Depictions and/or procedures in part, is a trademark of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2016 GEM Owner's Manual P/N 9926577 2 The following ... product information at the time of POLARIS. Any reprinting or reuse of the depictions and/or procedures contained within this publication are trademarks of POLARIS Industries Inc.: POLARIS® GEM® Global Electric Motorcars® e6® Road America® is expressly...
... and quality of Brickell Financial Services Motor Club, Inc. Depictions and/or procedures in part, is a trademark of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2016 GEM Owner's Manual P/N 9926577 2 The following ... product information at the time of POLARIS. Any reprinting or reuse of the depictions and/or procedures contained within this publication are trademarks of POLARIS Industries Inc.: POLARIS® GEM® Global Electric Motorcars® e6® Road America® is expressly...
Owners Manual
Page 8
Please familiarize yourself with all laws and regulations concerning the operation of Transportation National Highway Traffic Safety Administration (NHTSA) low-speed vehicle regulations and can be operated on many streets posted with the U.S. Department of the vehicle in your area. INTRODUCTION This vehicle complies with low speed limits. This manual applies to the following GEM vehicles: • GEM e2 (two-passenger) • GEM e4 (four-passenger) • GEM eL XD (two-passenger extra duty long-bed) • GEM e6® (six-passenger) 6
Please familiarize yourself with all laws and regulations concerning the operation of Transportation National Highway Traffic Safety Administration (NHTSA) low-speed vehicle regulations and can be operated on many streets posted with the U.S. Department of the vehicle in your area. INTRODUCTION This vehicle complies with low speed limits. This manual applies to the following GEM vehicles: • GEM e2 (two-passenger) • GEM e4 (four-passenger) • GEM eL XD (two-passenger extra duty long-bed) • GEM e6® (six-passenger) 6
Owners Manual
Page 18
... Rated Capacity 1450 lbs. (658 kg) Vehicle Dry Weight 1585 lbs. (719 kg) A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 3000 lbs. (1361 kg) A + B + D + Vehicle Dry Weight = Must not exceed stated Maximum Gross Vehicle 3000 lbs. (1361 kg) Combination Weight **Cargo capacity is located at the rear of the cab. SAFETY Safety Labels and Locations Cargo Limit Warning (7184570) The eL XD cargo limit warning label is directly affected by the vehicle's features...
... Rated Capacity 1450 lbs. (658 kg) Vehicle Dry Weight 1585 lbs. (719 kg) A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 3000 lbs. (1361 kg) A + B + D + Vehicle Dry Weight = Must not exceed stated Maximum Gross Vehicle 3000 lbs. (1361 kg) Combination Weight **Cargo capacity is located at the rear of the cab. SAFETY Safety Labels and Locations Cargo Limit Warning (7184570) The eL XD cargo limit warning label is directly affected by the vehicle's features...
Owners Manual
Page 19
... maximum occupant capacity of your owner's manual. • Read this manual and all product labels. • Always make sure the seat belts are secured for operator and all labels carefully. Operator Safety WARNING SAFETY Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your vehicle: GEM e2 GEM e4 GEM eL XD GEM e6® 2 occupants...
... maximum occupant capacity of your owner's manual. • Read this manual and all product labels. • Always make sure the seat belts are secured for operator and all labels carefully. Operator Safety WARNING SAFETY Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your vehicle: GEM e2 GEM e4 GEM eL XD GEM e6® 2 occupants...
Owners Manual
Page 33
... other electrical component of the vehicle while charging the batteries. See page 53. Always follow all safety instructions in the maintenance portion of battery inspections and refilling the water in flooded type batteries, never attempt to prevent sparks or battery explosion caused by electrocution. Remove the batteries, or cover the exposed terminals with an insulating material. With the exception of this owner's manual, as...
... other electrical component of the vehicle while charging the batteries. See page 53. Always follow all safety instructions in the maintenance portion of battery inspections and refilling the water in flooded type batteries, never attempt to prevent sparks or battery explosion caused by electrocution. Remove the batteries, or cover the exposed terminals with an insulating material. With the exception of this owner's manual, as...
Owners Manual
Page 35
... Lever 33 Console FEATURES AND CONTROLS Fuse Box Electrical Components Electrical wiring, circuit boards and components are located under and behind the upper and lower console. Pull and hold the adjustment lever upward while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position. Do not spray water directly into the upper or lower console. Handle liquids with care...
... Lever 33 Console FEATURES AND CONTROLS Fuse Box Electrical Components Electrical wiring, circuit boards and components are located under and behind the upper and lower console. Pull and hold the adjustment lever upward while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position. Do not spray water directly into the upper or lower console. Handle liquids with care...
Owners Manual
Page 74
... or body as stated in the provided installation instructions. 72 Use the accessory (ACC) terminal for accessories that require power only when the ignition key is off). Use the positive (+) terminal only for accessories that require constant power (when the ignition key is on the terminal board. FEATURES AND CONTROLS Batteries 12-Volt Terminal Board Connections Negative (Ground) Accessory (ACC) Positive (+) Remove the upper dash to...
... or body as stated in the provided installation instructions. 72 Use the accessory (ACC) terminal for accessories that require power only when the ignition key is off). Use the positive (+) terminal only for accessories that require constant power (when the ignition key is on the terminal board. FEATURES AND CONTROLS Batteries 12-Volt Terminal Board Connections Negative (Ground) Accessory (ACC) Positive (+) Remove the upper dash to...
Owners Manual
Page 89
... the cap and add windshield antifreeze (not radiator antifreeze) rated for a few seconds to flush out any residual water. WARNING! Washer Reservoir 87 Commercial windshield washer solvents are flammable. Windshield Washer (Option) FEATURES AND CONTROLS Wipers ON Washer ON Rotate the knurled barrel forward to activate the washer. Pull the control lever toward the driver's seat to turn the windshield wipers on. Check the washer reservoir fluid level...
... the cap and add windshield antifreeze (not radiator antifreeze) rated for a few seconds to flush out any residual water. WARNING! Washer Reservoir 87 Commercial windshield washer solvents are flammable. Windshield Washer (Option) FEATURES AND CONTROLS Wipers ON Washer ON Rotate the knurled barrel forward to activate the washer. Pull the control lever toward the driver's seat to turn the windshield wipers on. Check the washer reservoir fluid level...
Owners Manual
Page 98
..., passenger, accessories, cargo and weight on the warning labels. Attach a trailer to carry or tow specific capacities. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the vehicle. Slow down when towing. Never load more than 150 lbs. (68 kg) tongue weight on the vehicle. 96 Towing a trailer increases braking distance. 3. OPERATION Towing Loads (eL XD) Your vehicle has been designed to the trailer hitch...
..., passenger, accessories, cargo and weight on the warning labels. Attach a trailer to carry or tow specific capacities. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the vehicle. Slow down when towing. Never load more than 150 lbs. (68 kg) tongue weight on the vehicle. 96 Towing a trailer increases braking distance. 3. OPERATION Towing Loads (eL XD) Your vehicle has been designed to the trailer hitch...
Owners Manual
Page 99
... to the specifications section beginning on an open trailer. 1. Reduce speed and drive with suitable straps. Transport the vehicle in a trailered vehicle. 5. If equipped with an approved load rating greater than the GEM vehicle's curb weight plus any plastic body or floor panel components. Vehicle failures resulting from dolly towing will void warranty. Never place tie straps across any installed accessories or cargo. Transporting the Vehicle OPERATION NOTICE: Towing your GEM vehicle could...
... to the specifications section beginning on an open trailer. 1. Reduce speed and drive with suitable straps. Transport the vehicle in a trailered vehicle. 5. If equipped with an approved load rating greater than the GEM vehicle's curb weight plus any plastic body or floor panel components. Vehicle failures resulting from dolly towing will void warranty. Never place tie straps across any installed accessories or cargo. Transporting the Vehicle OPERATION NOTICE: Towing your GEM vehicle could...
Owners Manual
Page 112
Your authorized GEM dealer can cause serious injury or death. Turn the key off. If you need access to support the vehicle on a dry, firm, level surface. 2. Never place any part of the vehicle, use automotive jack stands to the bottom of your body under an elevated vehicle. Position the vehicle on a firm, level surface. Set the park brake. 3. Frame viewed from bottom 1. Jack Points 110 MAINTENANCE Tires Wheel Removal WARNING! A falling vehicle can assist.
Your authorized GEM dealer can cause serious injury or death. Turn the key off. If you need access to support the vehicle on a dry, firm, level surface. 2. Never place any part of the vehicle, use automotive jack stands to the bottom of your body under an elevated vehicle. Position the vehicle on a firm, level surface. Set the park brake. 3. Frame viewed from bottom 1. Jack Points 110 MAINTENANCE Tires Wheel Removal WARNING! A falling vehicle can assist.
Owners Manual
Page 114
... 109. 112 Be sure the valve stem is toward forward rotation. 3. Attach the wheel nuts and finger tighten. 4. MAINTENANCE Tires Wheel Installation WARNING! Set the park brake. 2. Carefully lower the vehicle to specification. Torque the wheel nuts to the ground. 5. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can provide service. 1. Do not service axle nuts that all nuts are torqued to specification. Always ensure that have...
... 109. 112 Be sure the valve stem is toward forward rotation. 3. Attach the wheel nuts and finger tighten. 4. MAINTENANCE Tires Wheel Installation WARNING! Set the park brake. 2. Carefully lower the vehicle to specification. Torque the wheel nuts to the ground. 5. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can provide service. 1. Do not service axle nuts that all nuts are torqued to specification. Always ensure that have...
Owners Manual
Page 116
MAINTENANCE Lights Headlight Beam Adjustment 1. X Mark 8" (20 cm) 25 ft. (7.6 m) 114 Place the vehicle on the wall at the same height. Measure the distance from the floor to the center of the headlight and make a mark on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2.
MAINTENANCE Lights Headlight Beam Adjustment 1. X Mark 8" (20 cm) 25 ft. (7.6 m) 114 Place the vehicle on the wall at the same height. Measure the distance from the floor to the center of the headlight and make a mark on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2.
Owners Manual
Page 121
See page 82. All Battery Configurations Model GEM e2 GEM e4 GEM e6® GEM eL XD Location Under rear compartment Under rear compartment Under rear compartment Under rear bed compartment 119 Release the battery pack access cover fasteners and remove the cover. Batteries MAINTENANCE Traction Battery Locations To access the battery pack, remove any rear accessory back installed on the vehicle.
See page 82. All Battery Configurations Model GEM e2 GEM e4 GEM e6® GEM eL XD Location Under rear compartment Under rear compartment Under rear compartment Under rear bed compartment 119 Release the battery pack access cover fasteners and remove the cover. Batteries MAINTENANCE Traction Battery Locations To access the battery pack, remove any rear accessory back installed on the vehicle.
Owners Manual
Page 138
SPECIFICATIONS GEM eL XD Dimensions Dry Weight Length Width Height Wheelbase Turning Circle/Radius Payload Capacity (occupants, cargo, options) Gross Vehicle Weight Rating (GVWR) (page 22) Gross Axle Weight Rating (GAWR), Front and Rear Seating 1585 lbs. (720 kg) 145.5 in. (370 cm) 55.5 in. (141 cm) 73.1 in. (186 cm) 114 in. (289.6 cm) 233 in. (592 cm) 1696 ... cm) 73.1 in. (186 cm) 133.5 in. (339 cm) 264 in. (671 cm) 1304 lbs. (591 kg) 3000 lbs. (1360.8 kg) 1920 lbs. (871 kg) 6 GEM e6® Load Capacity 1415 lbs. (642 kg) 3000 lbs. (1360.8 kg) 1920 lbs. (871 kg) 2 136
SPECIFICATIONS GEM eL XD Dimensions Dry Weight Length Width Height Wheelbase Turning Circle/Radius Payload Capacity (occupants, cargo, options) Gross Vehicle Weight Rating (GVWR) (page 22) Gross Axle Weight Rating (GAWR), Front and Rear Seating 1585 lbs. (720 kg) 145.5 in. (370 cm) 55.5 in. (141 cm) 73.1 in. (186 cm) 114 in. (289.6 cm) 233 in. (592 cm) 1696 ... cm) 73.1 in. (186 cm) 133.5 in. (339 cm) 264 in. (671 cm) 1304 lbs. (591 kg) 3000 lbs. (1360.8 kg) 1920 lbs. (871 kg) 6 GEM e6® Load Capacity 1415 lbs. (642 kg) 3000 lbs. (1360.8 kg) 1920 lbs. (871 kg) 2 136
Owners Manual
Page 139
SPECIFICATIONS GEM eL XD Performance Motor Motor peak Controller Maximum speed Range Drive System On-board charger Brakes Park Brake Front suspension Rear suspension Tires Tire pressure 6.5 kW AC electric 18.5 kW Sevcon 450A AC Controller 25 MPH (40 km/h) Varies with conditions 17.05:1 Single speed Standard 1 kW, 120/240V input (optional 3 kW or 6 kW, SAE J1772) GEM e6® Brake System 4-Wheel hydraulic brakes, disc front, drum rear Console-mounted lever-activated mechanical park brake MacPherson Strut Independent w/coil over shock Street rated 13-inch Steel...
SPECIFICATIONS GEM eL XD Performance Motor Motor peak Controller Maximum speed Range Drive System On-board charger Brakes Park Brake Front suspension Rear suspension Tires Tire pressure 6.5 kW AC electric 18.5 kW Sevcon 450A AC Controller 25 MPH (40 km/h) Varies with conditions 17.05:1 Single speed Standard 1 kW, 120/240V input (optional 3 kW or 6 kW, SAE J1772) GEM e6® Brake System 4-Wheel hydraulic brakes, disc front, drum rear Console-mounted lever-activated mechanical park brake MacPherson Strut Independent w/coil over shock Street rated 13-inch Steel...
Owners Manual
Page 148
... perform warranty service. however, you are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may use your copy of residence. Outside the country where your product was purchased: If you may be requested from the country of the selling dealer; WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your product to an authorized GEM dealer. POLARIS...
... perform warranty service. however, you are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may use your copy of residence. Outside the country where your product was purchased: If you may be requested from the country of the selling dealer; WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your product to an authorized GEM dealer. POLARIS...
Owners Manual
Page 155
......123 0-9 A B Brake Lever, Park ...59 Brake Pedal ...57 Brakes ...100-102 Brake Fluid ...100-101 Brake Inspection ...102 Bumpers, Optional ...85 Charge Receptacle ...64, 67 Cleaning Exterior ...130 Interior ...129 Seats ...129 Solar Panel ...128 Windshield and Windows...128 Cleaning and Storage ...128-133 Clock Resetting (MFD) ...49 Console...32-40 Contact Us ...5, 149 Control Lever, Left ...36-37 Control Lever, Right ...38-40 Customer Service ...5, 149 B C Dash Removal...
......123 0-9 A B Brake Lever, Park ...59 Brake Pedal ...57 Brakes ...100-102 Brake Fluid ...100-101 Brake Inspection ...102 Bumpers, Optional ...85 Charge Receptacle ...64, 67 Cleaning Exterior ...130 Interior ...129 Seats ...129 Solar Panel ...128 Windshield and Windows...128 Cleaning and Storage ...128-133 Clock Resetting (MFD) ...49 Console...32-40 Contact Us ...5, 149 Control Lever, Left ...36-37 Control Lever, Right ...38-40 Customer Service ...5, 149 B C Dash Removal...
Owners Manual
Page 156
... ...35 Grab Handle Package ...83 Gross Vehicle Weight Rating. . 22-23 GVWR ...22-23 Hazard Signal Switch ...38 Headlight Beam Adjustment 114-115 Headlight High/Low Switch...37 Headlight On/Off Switch ...37 Headlight Replacement ...113 Heater/Fan ...85 Hitches ...85 Hood ...84 Horn Switch ...37 Indicator Lamps ...42-43 Key Switch ...34 G H Lights...113-115 Dome Light ...73 Front Turn Signal ...113 Headlight Adjustment ...114 Headlight Beam Adjustment . 115 Headlight Replacement ...113 Main Power Connector ...53-56 Maintenance Precautions...31 Maintenance, Periodic...
... ...35 Grab Handle Package ...83 Gross Vehicle Weight Rating. . 22-23 GVWR ...22-23 Hazard Signal Switch ...38 Headlight Beam Adjustment 114-115 Headlight High/Low Switch...37 Headlight On/Off Switch ...37 Headlight Replacement ...113 Heater/Fan ...85 Hitches ...85 Hood ...84 Horn Switch ...37 Indicator Lamps ...42-43 Key Switch ...34 G H Lights...113-115 Dome Light ...73 Front Turn Signal ...113 Headlight Adjustment ...114 Headlight Beam Adjustment . 115 Headlight Replacement ...113 Main Power Connector ...53-56 Maintenance Precautions...31 Maintenance, Periodic...
Owners Manual
Page 157
... S Tires...108-112 Tire Pressure ...108 Tread Depth ...109 Wheel Installation...112 Wheel Nut Torque ...109 Wheel Removal ...110-111 Towing Loads (eL XD) ...96 Traction Battery Configurations . 118 Traction Battery Locations...119 Transporting the Vehicle ...97 Turn Signal Light Replacement Front ...113 Turn Signal Switch...36 USB Port ...73 Vehicle Information Label ...9-11 T Warning Symbols ...7 Weight Capacity ...22-23 Wheel Installation ...112 Wheel Nut Torque...109 Wheel Removal ...110-111 Windshield Washer ...87 Windshield Wiper ...40 Zero Speed Detection Feature...
... S Tires...108-112 Tire Pressure ...108 Tread Depth ...109 Wheel Installation...112 Wheel Nut Torque ...109 Wheel Removal ...110-111 Towing Loads (eL XD) ...96 Traction Battery Configurations . 118 Traction Battery Locations...119 Transporting the Vehicle ...97 Turn Signal Light Replacement Front ...113 Turn Signal Switch...36 USB Port ...73 Vehicle Information Label ...9-11 T Warning Symbols ...7 Weight Capacity ...22-23 Wheel Installation ...112 Wheel Nut Torque...109 Wheel Removal ...110-111 Windshield Washer ...87 Windshield Wiper ...40 Zero Speed Detection Feature...