Owners Manual
Page 9
...vehicles, such as motorcycles and cars. A POLARIS ATV is not a toy and can be sure your child can • Never permit a guest to operate the ATV reach and operate all ATV controls, including unless the guest has read this manual with the ATV. This vehicle handles... in this owner's manual. safety training course. 7 Understand all handlebars, brake levers, throttle lever and product labels and has completed a certified engine stop switch. Y-10+ models are designed for children not less Keep this manual and all vehicle. Take a training course. Introduction WARNING Failure to ...
...vehicles, such as motorcycles and cars. A POLARIS ATV is not a toy and can be sure your child can • Never permit a guest to operate the ATV reach and operate all ATV controls, including unless the guest has read this manual with the ATV. This vehicle handles... in this owner's manual. safety training course. 7 Understand all handlebars, brake levers, throttle lever and product labels and has completed a certified engine stop switch. Y-10+ models are designed for children not less Keep this manual and all vehicle. Take a training course. Introduction WARNING Failure to ...
Owners Manual
Page 35
... skills or the conditions; with drugs or alcohol. Never use with a passenger passengers affect balance and steering and increase risk of losing control. a collision can result in turns; avoid paved surfaces - NEVER operate: without proper training or instruction; LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 33 ALWAYS: use proper riding techniques to avoid vehicle overturns on hills...
... skills or the conditions; with drugs or alcohol. Never use with a passenger passengers affect balance and steering and increase risk of losing control. a collision can result in turns; avoid paved surfaces - NEVER operate: without proper training or instruction; LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 33 ALWAYS: use proper riding techniques to avoid vehicle overturns on hills...
Owners Manual
Page 47
... tether strap will pull away from the switch and the engine will stop. 9. Tether Switch OUTLAW SPORTSMAN 9. Ignition Switch 10. You can also use this key to your ATV every time you fall off the engine. 10. Tether Strap and Switch - If you drive. Know Your ATV 9. Ignition Switch 10. Be careful not to your body. 45 Tether Switch Never ride without the tether strap...
... tether strap will pull away from the switch and the engine will stop. 9. Tether Switch OUTLAW SPORTSMAN 9. Ignition Switch 10. You can also use this key to your ATV every time you fall off the engine. 10. Tether Strap and Switch - If you drive. Know Your ATV 9. Ignition Switch 10. Be careful not to your body. 45 Tether Switch Never ride without the tether strap...
Owners Manual
Page 60
Its purpose is down . To stop the engine quickly, push the stop switch shut off all electrical power to provide the operator with a quick means of stuck throttle or other emergency. Both the main switch and the engine stop switch down , in case of engine shutdown in the OFF position. Horn Stop Switch Start Button 58 Features and Controls Engine Stop Switch The engine will not start or run when the stop switch is to the entire vehicle.
Its purpose is down . To stop the engine quickly, push the stop switch shut off all electrical power to provide the operator with a quick means of stuck throttle or other emergency. Both the main switch and the engine stop switch down , in case of engine shutdown in the OFF position. Horn Stop Switch Start Button 58 Features and Controls Engine Stop Switch The engine will not start or run when the stop switch is to the entire vehicle.
Owners Manual
Page 67
... operate 7-10 miles (11-16 km) before the tank is in conditions of reduced visibility. OUTLAW Low Fuel Neutral Reverse Check Engine SPORTSMAN Check Engine Low Fuel Neutral Reverse 65 Transmission is completely empty. Do not operate the ATV. This ATV is in the dark. Do not operate this ATV on streets or highways. A flashing light indicates an overheated engine. Features and Controls Lights POLARIS Youth ATVs are...
... operate 7-10 miles (11-16 km) before the tank is in conditions of reduced visibility. OUTLAW Low Fuel Neutral Reverse Check Engine SPORTSMAN Check Engine Low Fuel Neutral Reverse 65 Transmission is completely empty. Do not operate the ATV. This ATV is in the dark. Do not operate this ATV on streets or highways. A flashing light indicates an overheated engine. Features and Controls Lights POLARIS Youth ATVs are...
Owners Manual
Page 68
Non-ethanol fuel is located directly below the handlebars. Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Refer to the specifications section beginning on page 158 for fuel tank capacity. 66 Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is recommended.
Non-ethanol fuel is located directly below the handlebars. Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Refer to the specifications section beginning on page 158 for fuel tank capacity. 66 Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is recommended.
Owners Manual
Page 102
... to pressurize fuel pump; check condition; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Drive chain CVT housing (if equipped) Break-in maintenance Inspect regularly Clean; replace as needed Inspect; cycle key to severe use. adjust and lubricate if needed Drain water as needed , check often if operating in wet conditions Perform break-in Maintenance Ź D Brake lever travel/brake freeplay Spark plug Fuel System --Calendar Daily Weekly Miles...
... to pressurize fuel pump; check condition; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Drive chain CVT housing (if equipped) Break-in maintenance Inspect regularly Clean; replace as needed Inspect; cycle key to severe use. adjust and lubricate if needed Drain water as needed , check often if operating in wet conditions Perform break-in Maintenance Ź D Brake lever travel/brake freeplay Spark plug Fuel System --Calendar Daily Weekly Miles...
Owners Manual
Page 103
... Drain and change the oil Drain and change the oil Clean filter at every oil change Transmission oil Oil pre-filter screen 20 30 40 40 Calendar Monthly 6M 12 M 12 M Miles (Km) 200 (320) 300 (480) 400 (640) 400 (640) Check terminals; see your dealer for proper sealing/air leaks Remarks See Page 144 108 110 108 General lubrication Valve clearance Throttle cable/release switch Throttle body intake duct 50 50...
... Drain and change the oil Drain and change the oil Clean filter at every oil change Transmission oil Oil pre-filter screen 20 30 40 40 Calendar Monthly 6M 12 M 12 M Miles (Km) 200 (320) 300 (480) 400 (640) 400 (640) Check terminals; see your dealer for proper sealing/air leaks Remarks See Page 144 108 110 108 General lubrication Valve clearance Throttle cable/release switch Throttle body intake duct 50 50...
Owners Manual
Page 104
D Ź D D Drive belt Brake pad wear Fuel System See your POLARIS dealer See your POLARIS dealer Cycle key to severe use. D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for leaks at fill cap, fuel lines/rail and fuel pump; check for vehicles subjected to pressurize fuel pump; replace lines every two years Inspect Inspect Inspect Ź D Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 12 M 12 M 12 M 1000...
D Ź D D Drive belt Brake pad wear Fuel System See your POLARIS dealer See your POLARIS dealer Cycle key to severe use. D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for leaks at fill cap, fuel lines/rail and fuel pump; check for vehicles subjected to pressurize fuel pump; replace lines every two years Inspect Inspect Inspect Ź D Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 12 M 12 M 12 M 1000...
Owners Manual
Page 106
See page 131. grease (also after washing ATV or driving in water). Ź Perform these procedures more often for vehicles subjected to NLGI No. 2 Method See page 106. Inspect; tighten fasteners; Maintenance Lubrication Guide Item Engine Oil Gearcase (Transmission) Oil Level Drive Chain Ź Front Suspension (A-Arm) Lube PS-4 Extreme Duty 10W-50 4-Cycle Oil AGL Gearcase Lubricant & Transmission Fluid POLARIS Chain Lube or SAE 80/90 POLARIS All Season Grease or grease conforming to severe use. 104 See page 110.
See page 131. grease (also after washing ATV or driving in water). Ź Perform these procedures more often for vehicles subjected to NLGI No. 2 Method See page 106. Inspect; tighten fasteners; Maintenance Lubrication Guide Item Engine Oil Gearcase (Transmission) Oil Level Drive Chain Ź Front Suspension (A-Arm) Lube PS-4 Extreme Duty 10W-50 4-Cycle Oil AGL Gearcase Lubricant & Transmission Fluid POLARIS Chain Lube or SAE 80/90 POLARIS All Season Grease or grease conforming to severe use. 104 See page 110.
Owners Manual
Page 108
See page 162 for the part numbers of POLARIS PS-4 Extreme Duty 4-Cycle engine oil for this vehicle. POLARIS recommends the use automotive oil. Never substitute or mix oil brands. 106 Do not use of POLARIS products. NOTICE: Mixing brands or using a non-recommended oil may need to be changed more frequently if POLARIS oil is not used. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 96. Oil may cause serious engine damage. Always use the recommended oil.
See page 162 for the part numbers of POLARIS PS-4 Extreme Duty 4-Cycle engine oil for this vehicle. POLARIS recommends the use automotive oil. Never substitute or mix oil brands. 106 Do not use of POLARIS products. NOTICE: Mixing brands or using a non-recommended oil may need to be changed more frequently if POLARIS oil is not used. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 96. Oil may cause serious engine damage. Always use the recommended oil.
Owners Manual
Page 160
Specifications OUTLAW 110 Rider Capacity/Maximum Weight Dry Weight Length/Width/Height Wheel Base Ground Clearance Engine type Displacement Cooling Bore x Stroke Alternator Output Compression Ratio Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting System 1 Rider/180 lbs. (81.7 kg) 270 lbs. (122.4 kg) 61.25" (156 cm) / 36.75" (93 cm) / 38.5" (98 cm) 41.5" (105 cm) 4" (10 cm) at swing arm, 7.7" (19.5 cm) at frame 4-Stroke 111cc Air Cooled 61 mm x 57.8 mm 80 watts 9.5:1 Wet Sump 30 oz. (900 ml) 1.7 gallons (6.4 liters) .23 gallons (.86 liters) Electric 158
Specifications OUTLAW 110 Rider Capacity/Maximum Weight Dry Weight Length/Width/Height Wheel Base Ground Clearance Engine type Displacement Cooling Bore x Stroke Alternator Output Compression Ratio Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting System 1 Rider/180 lbs. (81.7 kg) 270 lbs. (122.4 kg) 61.25" (156 cm) / 36.75" (93 cm) / 38.5" (98 cm) 41.5" (105 cm) 4" (10 cm) at swing arm, 7.7" (19.5 cm) at frame 4-Stroke 111cc Air Cooled 61 mm x 57.8 mm 80 watts 9.5:1 Wet Sump 30 oz. (900 ml) 1.7 gallons (6.4 liters) .23 gallons (.86 liters) Electric 158
Owners Manual
Page 161
Specifications OUTLAW 110 Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake Front Tires Rear Tires Brake Light Daytime Running Lights Electronic fuel injection 36 mm CDI 32° +/- 2° @ 5000 RPM NGK CR6HSA / 0.6-0.7 mm Automatic CVT Chain Single A-arm with 5" (12.7 cm) of travel Swing arm with 6" (15.2 cm) of travel Drum Mechanical Lock 19 x 7 - 8 (3 psi/20.7 kPa) 18 x 9.5 - 8 (3 psi/20.7 kPa) Standard Standard 159
Specifications OUTLAW 110 Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake Front Tires Rear Tires Brake Light Daytime Running Lights Electronic fuel injection 36 mm CDI 32° +/- 2° @ 5000 RPM NGK CR6HSA / 0.6-0.7 mm Automatic CVT Chain Single A-arm with 5" (12.7 cm) of travel Swing arm with 6" (15.2 cm) of travel Drum Mechanical Lock 19 x 7 - 8 (3 psi/20.7 kPa) 18 x 9.5 - 8 (3 psi/20.7 kPa) Standard Standard 159
Owners Manual
Page 163
Specifications SPORTSMAN 110 Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Drive System Final Drive Front Suspension Rear Suspension Front Rack Capacity Rear Rack Capacity Front/Rear Brakes Parking Brake Front Tires Rear Tires Brake Light Daytime Running Lights Electronic fuel injection 36 mm CDI 32° +/- 2° @ 5000 RPM NGK CR6HSA / 0.6-0.7 mm Automatic CVT Chain Single A-arm with 5" (12.7 cm) of travel Swing arm with 6" (15.2 cm) of travel 15 lbs. (7 kg) 30 lbs. (14 kg) Drum Mechanical Lock 19 x 7 - 8 (3 psi/20.7 kPa) 18...
Specifications SPORTSMAN 110 Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Drive System Final Drive Front Suspension Rear Suspension Front Rack Capacity Rear Rack Capacity Front/Rear Brakes Parking Brake Front Tires Rear Tires Brake Light Daytime Running Lights Electronic fuel injection 36 mm CDI 32° +/- 2° @ 5000 RPM NGK CR6HSA / 0.6-0.7 mm Automatic CVT Chain Single A-arm with 5" (12.7 cm) of travel Swing arm with 6" (15.2 cm) of travel 15 lbs. (7 kg) 30 lbs. (14 kg) Drum Mechanical Lock 19 x 7 - 8 (3 psi/20.7 kPa) 18...
Owners Manual
Page 169
.... 167 Troubleshooting Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Throttle release switch malfunction Other mechanical failure Overheated engine Solution Refuel, cycle key to 12.8 VDC Replace with new fuel Inspect, clean and/or replace spark plugs Your POLARIS dealer can...
.... 167 Troubleshooting Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Throttle release switch malfunction Other mechanical failure Overheated engine Solution Refuel, cycle key to 12.8 VDC Replace with new fuel Inspect, clean and/or replace spark plugs Your POLARIS dealer can...
Owners Manual
Page 175
Warranty HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. 173 however, you may be requested from the country of the selling dealer; You must show the dealer photo identification from any POLARIS Servicing Dealer to a POLARIS Servicing Dealer. In the Country where your product was purchased: Warranty or Service Bulletin repairs must present your...
Warranty HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. 173 however, you may be requested from the country of the selling dealer; You must show the dealer photo identification from any POLARIS Servicing Dealer to a POLARIS Servicing Dealer. In the Country where your product was purchased: Warranty or Service Bulletin repairs must present your...
Owners Manual
Page 179
... form of a service contract or other paid warranty extension. 177 The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the vehicle as the standard factory warranty that Polaris provides on the date of purchase, whichever comes first. Warranty U.S.A. This EPA emissions warranty period is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or...
... form of a service contract or other paid warranty extension. 177 The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the vehicle as the standard factory warranty that Polaris provides on the date of purchase, whichever comes first. Warranty U.S.A. This EPA emissions warranty period is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or...
Owners Manual
Page 180
... the vehicle owner. This emissions limited warranty does not cover components whose only purpose is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. Warranty U.S.A. For exhaust emissions, emission-related components include any engine parts related to control emissions. Repairing or replacing other components not covered by this warranty is to the following systems: • Air-induction system • Fuel system • Ignition...
... the vehicle owner. This emissions limited warranty does not cover components whose only purpose is the responsibility of systems whose failure does not increase the vehicle's regulated emissions. Warranty U.S.A. For exhaust emissions, emission-related components include any engine parts related to control emissions. Repairing or replacing other components not covered by this warranty is to the following systems: • Air-induction system • Fuel system • Ignition...
Owners Manual
Page 189
... Brake Levers ...44 Brake, Parking ...64 Brakes ...63-64 Break-in Period ...67- 69 D Daytime Running Lights ...143 Drive Chain ...131 Drive Chain Slack ...132 Drive Chain Slack Adjustment . . 133 Driving Downhill ...85 Driving in Reverse ...79 Driving on a Sidehill ...84 Driving on Slippery Surfaces. . 80-81 Driving Over Obstacles ...89 Driving Procedure ...77 Driving Through Water ...90-91 Driving Uphill ...82-83 F Fogging the Engine ...153, 154 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...66 G Gas Cap...
... Brake Levers ...44 Brake, Parking ...64 Brakes ...63-64 Break-in Period ...67- 69 D Daytime Running Lights ...143 Drive Chain ...131 Drive Chain Slack ...132 Drive Chain Slack Adjustment . . 133 Driving Downhill ...85 Driving in Reverse ...79 Driving on a Sidehill ...84 Driving on Slippery Surfaces. . 80-81 Driving Over Obstacles ...89 Driving Procedure ...77 Driving Through Water ...90-91 Driving Uphill ...82-83 F Fogging the Engine ...153, 154 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...66 G Gas Cap...
Owners Manual
Page 190
... Horn Button ...41 M Main Key Switch...57 Maintenance Chart...96-103 Making Turns ...78 Modifications...12 S Safe Operation Practices...72-73 Safety Labels and Locations...32-38 Safety Training ...8-9 Safety Warnings ...13-30 Safety Words and Symbols...6 Seat Latch ...43 Severe Use ...97 Shift Lever ...42, 62 Shock Spring Adjustment...130 Sidehilling...84 Signal words ...6 Spark Arrester...118-119 Spark Plug Change ...113 Spark Plugs ...112-113 Specifications OUTLAW 110...158-159 SPORTSMAN 110 ...160-161 Speed Control...
... Horn Button ...41 M Main Key Switch...57 Maintenance Chart...96-103 Making Turns ...78 Modifications...12 S Safe Operation Practices...72-73 Safety Labels and Locations...32-38 Safety Training ...8-9 Safety Warnings ...13-30 Safety Words and Symbols...6 Seat Latch ...43 Severe Use ...97 Shift Lever ...42, 62 Shock Spring Adjustment...130 Sidehilling...84 Signal words ...6 Spark Arrester...118-119 Spark Plug Change ...113 Spark Plugs ...112-113 Specifications OUTLAW 110...158-159 SPORTSMAN 110 ...160-161 Speed Control...