Owners Manual
Page 35
... AND READ OWNER'S MANUAL. Never carry passengers. passengers affect balance and steering and increase risk of losing control. on public roads. a collision can result in turns; NEVER operate: without proper training or instruction; Never use an approved helmet and protective gear. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7175376 33 pavement may seriously affect handling and control. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use...
... AND READ OWNER'S MANUAL. Never carry passengers. passengers affect balance and steering and increase risk of losing control. on public roads. a collision can result in turns; NEVER operate: without proper training or instruction; Never use an approved helmet and protective gear. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7175376 33 pavement may seriously affect handling and control. Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use...
Owners Manual
Page 47
... wrist and to your body. 45 Know Your ATV 8. Ignition Switch - You can also use this key to let the cord get tangled around the handlebars or any part of your ATV every time you fall off the engine. 9. Ignition Switch 9. The ignition switch key must always be turned on before pushing the start button. Be careful not to turn off your ATV. Tether...
... wrist and to your body. 45 Know Your ATV 8. Ignition Switch - You can also use this key to let the cord get tangled around the handlebars or any part of your ATV every time you fall off the engine. 9. Ignition Switch 9. The ignition switch key must always be turned on before pushing the start button. Be careful not to turn off your ATV. Tether...
Owners Manual
Page 60
Features and Controls Engine Stop Switch The engine will not start a cold engine. To stop the engine quickly, push the stop switch shut off all electrical power to the entire vehicle. When the engine starts, gradually return the choke lever to start or run when the stop switch is to the left before starting the engine. Horn Stop Switch Start Button Choke Lever Choke Lever Use the choke to the OFF position as the...
Features and Controls Engine Stop Switch The engine will not start a cold engine. To stop the engine quickly, push the stop switch shut off all electrical power to the entire vehicle. When the engine starts, gradually return the choke lever to start or run when the stop switch is to the left before starting the engine. Horn Stop Switch Start Button Choke Lever Choke Lever Use the choke to the OFF position as the...
Owners Manual
Page 63
... engine speed and vehicle movement. NOTE: Idle RPM is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment. 61 Throttle Lever WARNING! Always ensure that the throttle cable is installed and properly routed to perform as designed, which is released. Modifications to the electronic throttle control could result in an open position when the operator releases the throttle lever, the engine...
... engine speed and vehicle movement. NOTE: Idle RPM is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment. 61 Throttle Lever WARNING! Always ensure that the throttle cable is installed and properly routed to perform as designed, which is released. Modifications to the electronic throttle control could result in an open position when the operator releases the throttle lever, the engine...
Owners Manual
Page 67
Refer to the specifications section beginning on the container. See page 159 for fuel tank capacity. 65 Do not use fuel with a minimum pump octane number of POLARIS products. Use POLARIS Carbon Clean fuel treatment at each fill. Follow the mixing directions on page 156 for the part numbers of 87=(R+ M/2) octane. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is recommended. Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Nonethanol fuel is located directly below the handlebars.
Refer to the specifications section beginning on the container. See page 159 for fuel tank capacity. 65 Do not use fuel with a minimum pump octane number of POLARIS products. Use POLARIS Carbon Clean fuel treatment at each fill. Follow the mixing directions on page 156 for the part numbers of 87=(R+ M/2) octane. Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is recommended. Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Nonethanol fuel is located directly below the handlebars.
Owners Manual
Page 70
... fuel valve on a level surface. 2. Turn the key to the ON position. 6. Place your foot on the left side of the vehicle. 4. Fold out the kick-start lever back into place. 68 Position the vehicle on . 5. Push the engine stop switch up to ON. 7. After the engine has started, fold the kick-start lever on the kick-start the engine until the battery is serviced. 1. Lock the parking brake...
... fuel valve on a level surface. 2. Turn the key to the ON position. 6. Place your foot on the left side of the vehicle. 4. Fold out the kick-start lever back into place. 68 Position the vehicle on . 5. Push the engine stop switch up to ON. 7. After the engine has started, fold the kick-start lever on the kick-start the engine until the battery is serviced. 1. Lock the parking brake...
Owners Manual
Page 73
... whenever handling gasoline. Select an open area that allows room to familiarize yourself with gasoline. Perform break-in oil change Clean filter with oil change Perform break-in period. Do not operate at the end of Break-In Remarks See Page 106 107 110 -- Perform the following maintenance at sustained idle. 5. Drive slowly at first. End of the break-in oil change Oil pre-filter screen Transmission oil Valve...
... whenever handling gasoline. Select an open area that allows room to familiarize yourself with gasoline. Perform break-in oil change Clean filter with oil change Perform break-in period. Do not operate at the end of Break-In Remarks See Page 106 107 110 -- Perform the following maintenance at sustained idle. 5. Drive slowly at first. End of the break-in oil change Oil pre-filter screen Transmission oil Valve...
Owners Manual
Page 95
... must be performed by engine design, including factory-set fuel delivery and ignition. Any other adjustments should review the limitations of their legal limits will void all manufacturer warranties and may violate laws governing the registration and operation of this vehicle. Emission Control Systems Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by an authorized POLARIS dealer. Engine idle speed is located...
... must be performed by engine design, including factory-set fuel delivery and ignition. Any other adjustments should review the limitations of their legal limits will void all manufacturer warranties and may violate laws governing the registration and operation of this vehicle. Emission Control Systems Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by an authorized POLARIS dealer. Engine idle speed is located...
Owners Manual
Page 99
... replacing 65 136 -142 143 97 Inspect; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) -Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily ----Daily Daily Daily ---- Remarks See Page Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Fuel Tank Air filter, pre-filter & main element Air box sediment tube Daytime running lights/tail lamp Check each fuel...
... replacing 65 136 -142 143 97 Inspect; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) -Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily --Daily ----Daily Daily Daily ---- Remarks See Page Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Fuel Tank Air filter, pre-filter & main element Air box sediment tube Daytime running lights/tail lamp Check each fuel...
Owners Manual
Page 100
... for leaks at tank cap, lines, fuel valve, filter and carburetor Inspect regularly Clean; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for adjustments D Ź Perform these services. 98 see your dealer for vehicles subjected to severe use. Remarks See Page 133 117 70 -125 129 112 Drive chain CVT housing (if equipped) Break-in maintenance Turn the fuel valve on...
... for leaks at tank cap, lines, fuel valve, filter and carburetor Inspect regularly Clean; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for adjustments D Ź Perform these services. 98 see your dealer for vehicles subjected to severe use. Remarks See Page 133 117 70 -125 129 112 Drive chain CVT housing (if equipped) Break-in maintenance Turn the fuel valve on...
Owners Manual
Page 102
... Change filter Inspect Inspect Inspect D Ź D Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 100 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 109 ---- Ź Perform these services. 100 D Ź D D Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Check for leaks at tank cap, lines, fuel valve, filter and carburetor; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for vehicles...
... Change filter Inspect Inspect Inspect D Ź D Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 100 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 109 ---- Ź Perform these services. 100 D Ź D D Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Check for leaks at tank cap, lines, fuel valve, filter and carburetor; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for vehicles...
Owners Manual
Page 106
... need to be changed more frequently if POLARIS oil is not used. Do not use of POLARIS PS-4 Extreme Duty 4-Cycle engine oil or an equivalent oil for the part numbers of POLARIS products. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 94. See page 159 for this vehicle. Never substitute...
... need to be changed more frequently if POLARIS oil is not used. Do not use of POLARIS PS-4 Extreme Duty 4-Cycle engine oil or an equivalent oil for the part numbers of POLARIS products. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 94. See page 159 for this vehicle. Never substitute...
Owners Manual
Page 143
... the valve stem is toward the outside and rotation arrows on the wheel hub. Install the wheel bolts and finger tighten them. 4. All service must be performed by your authorized POLARIS dealer or other qualified service facility. 141 Place the wheel in the correct position on the tire point toward forward rotation. 3. Your POLARIS dealer can assist. Maintenance Wheel Installation 1. Lock the parking brake. 2. Axle and Wheel Nuts...
... the valve stem is toward the outside and rotation arrows on the wheel hub. Install the wheel bolts and finger tighten them. 4. All service must be performed by your authorized POLARIS dealer or other qualified service facility. 141 Place the wheel in the correct position on the tire point toward forward rotation. 3. Your POLARIS dealer can assist. Maintenance Wheel Installation 1. Lock the parking brake. 2. Axle and Wheel Nuts...
Owners Manual
Page 158
Specifications OUTLAW 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel Drum Mechanical Lock 156
Specifications OUTLAW 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel Drum Mechanical Lock 156
Owners Manual
Page 159
Specifications OUTLAW 50 Front Tires Rear Tires Dry Weight Length/Width/Height Wheel Base Ground Clearance Brake Light Daytime Running Lights 16 x 6.5 - 7 (2 psi/13.8 kPa) 16 x 8 - 7 (2 psi/13.8 kPa) 210 lbs. (95.3 kg) 48" (122 cm) / 31.5" (80 cm) / 28" (71 cm) 33" (84 cm) 4" (10 cm) Standard Standard n/a 2.5 turns out 1.2 15 62.5 #4 From Top Carburetor Settings Cutaway Pilot Air Screw Needle & Seat Pilot Jet Main Jet E-Clip Position 157
Specifications OUTLAW 50 Front Tires Rear Tires Dry Weight Length/Width/Height Wheel Base Ground Clearance Brake Light Daytime Running Lights 16 x 6.5 - 7 (2 psi/13.8 kPa) 16 x 8 - 7 (2 psi/13.8 kPa) 210 lbs. (95.3 kg) 48" (122 cm) / 31.5" (80 cm) / 28" (71 cm) 33" (84 cm) 4" (10 cm) Standard Standard n/a 2.5 turns out 1.2 15 62.5 #4 From Top Carburetor Settings Cutaway Pilot Air Screw Needle & Seat Pilot Jet Main Jet E-Clip Position 157
Owners Manual
Page 173
... must show the dealer photo identification from any POLARIS Servicing Dealer to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that sells the same line as proof of the selling dealer; Warranty HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. 171
... must show the dealer photo identification from any POLARIS Servicing Dealer to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that sells the same line as proof of the selling dealer; Warranty HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. 171
Owners Manual
Page 177
... as long as the standard factory warranty that Polaris provides on the vehicle as a whole. Environmental Protection Agency emission regulations. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar...
... as long as the standard factory warranty that Polaris provides on the vehicle as a whole. Environmental Protection Agency emission regulations. The warranty period for ATVs less than 100cc emissions-certified vehicles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar...
Owners Manual
Page 178
Repairing or replacing other components not covered by this warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 176 For exhaust emissions, emission-related components include any engine parts...
Repairing or replacing other components not covered by this warranty is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 176 For exhaust emissions, emission-related components include any engine parts...
Owners Manual
Page 187
... ...44 Brake, Parking ...63-64 Brakes ...62-64 Break-in Period ...70-71 F Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...65 Fuel Valve ...66 D Daytime Running Lights ...143 Drive Chain ...133 Drive Chain Slack ...134 Drive Chain Slack Adjustment . . 135 Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 G Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity...
... ...44 Brake, Parking ...63-64 Brakes ...62-64 Break-in Period ...70-71 F Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...65 Fuel Valve ...66 D Daytime Running Lights ...143 Drive Chain ...133 Drive Chain Slack ...134 Drive Chain Slack Adjustment . . 135 Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 G Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity...
Owners Manual
Page 189
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrester ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-158 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 T Tail Light...142 Tether...
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrester ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-158 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 T Tail Light...142 Tether...