Owners Manual
Page 4
... in this vehicle are in U.S.A. 2016 POLARIS GENERAL 1000 EPS / EPS Deluxe Owner's Manual P/N 9926454 2 The original instructions for this publication are provided as translations of production components, some minor discrepancies may result between the actual vehicle and the information... presented in the design and quality of the original instructions. Printed in English. Due to constant improvements in this publication is expressly prohibited. Depictions and/or procedures in part, is based on the latest product information at the time of POLARIS...
... in this vehicle are in U.S.A. 2016 POLARIS GENERAL 1000 EPS / EPS Deluxe Owner's Manual P/N 9926454 2 The original instructions for this publication are provided as translations of production components, some minor discrepancies may result between the actual vehicle and the information... presented in the design and quality of the original instructions. Printed in English. Due to constant improvements in this publication is expressly prohibited. Depictions and/or procedures in part, is based on the latest product information at the time of POLARIS...
Owners Manual
Page 6
... the cab doors while riding in severe injury or death. Understand all other vehicles, such as a passenger in this vehicle. Keep this manual with the vehicle. • Review the safety DVD and take proper precautions. • Read this owner's manual and review the safety DVD that came with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. 4 Your POLARIS vehicle is an ADULT VEHICLE ONLY. This vehicle handles...
... the cab doors while riding in severe injury or death. Understand all other vehicles, such as a passenger in this vehicle. Keep this manual with the vehicle. • Review the safety DVD and take proper precautions. • Read this owner's manual and review the safety DVD that came with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. 4 Your POLARIS vehicle is an ADULT VEHICLE ONLY. This vehicle handles...
Owners Manual
Page 13
.... Clutch Cover Warning 11 SAFETY Safety Labels and Locations Payload Warning/Shift Caution (7184118) WARNING POLARIS GENERAL Never Exceed 43 MPH (69 km/h) If Total Payload Exceeds 430 lbs. (195 kg) CAUTION To avoid transmission damage, shift only when vehicle is stopped, place shift in parked position. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). LOCATE AND READ OWNER'S MANUAL. Rollovers...
.... Clutch Cover Warning 11 SAFETY Safety Labels and Locations Payload Warning/Shift Caution (7184118) WARNING POLARIS GENERAL Never Exceed 43 MPH (69 km/h) If Total Payload Exceeds 430 lbs. (195 kg) CAUTION To avoid transmission damage, shift only when vehicle is stopped, place shift in parked position. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). LOCATE AND READ OWNER'S MANUAL. Rollovers...
Owners Manual
Page 20
.... Avoid operating the vehicle on pavement. The engine exhaust from the vehicle before filling to avoid fuel ignition due to ) seat belts, rollover protection devices, brakes, throttle and steering systems. Operating at excessive speeds increases the operator's risk of losing control. If it off with soap and water and change clothing. Operating this vehicle only outdoors or in a short time. Operating a Damaged Vehicle Operating a damaged vehicle can cause loss...
.... Avoid operating the vehicle on pavement. The engine exhaust from the vehicle before filling to avoid fuel ignition due to ) seat belts, rollover protection devices, brakes, throttle and steering systems. Operating at excessive speeds increases the operator's risk of losing control. If it off with soap and water and change clothing. Operating this vehicle only outdoors or in a short time. Operating a Damaged Vehicle Operating a damaged vehicle can cause loss...
Owners Manual
Page 24
... vehicle onto a trailer • Towing loads • Driving frequently at low RPM or at idle. Turn the key to the START position to a complete stop. Ignition Switch 22 Using high gear for any of the following conditions. • Operating in wet, muddy conditions will increase the chance of drive belt burning. OFF ON START The engine is off , except Acc, 12V. Electrical equipment can be used. FEATURES AND CONTROLS Console Gear Selector Gear...
... vehicle onto a trailer • Towing loads • Driving frequently at low RPM or at idle. Turn the key to the START position to a complete stop. Ignition Switch 22 Using high gear for any of the following conditions. • Operating in wet, muddy conditions will increase the chance of drive belt burning. OFF ON START The engine is off , except Acc, 12V. Electrical equipment can be used. FEATURES AND CONTROLS Console Gear Selector Gear...
Owners Manual
Page 28
... way. A hitch capacity label is located on the right side of a rollover. ROPS Label Hitch Label Fuel Cap The fuel tank filler cap is located on pages 46-47. FEATURES AND CONTROLS Rollover Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this manual to 10% ethanol can assure occupant protection in this vehicle meets OSHA 1928.53 rollover performance requirements. WARNING! Use only...
... way. A hitch capacity label is located on the right side of a rollover. ROPS Label Hitch Label Fuel Cap The fuel tank filler cap is located on pages 46-47. FEATURES AND CONTROLS Rollover Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this manual to 10% ethanol can assure occupant protection in this vehicle meets OSHA 1928.53 rollover performance requirements. WARNING! Use only...
Owners Manual
Page 32
... vehicle if this warning appears. This indicator illuminates briefly when the key is selected, speed displays in the accessory kit. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Helmet/Seat Belt Condition The lamp is not secured. Vehicle speed will automatically reduce engine power. When standard mode is set to indicate an overheated engine. Your POLARIS dealer can assist. This lamp illuminates when the headlamp switch is selected, speed displays in the fuel tank...
... vehicle if this warning appears. This indicator illuminates briefly when the key is selected, speed displays in the accessory kit. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Helmet/Seat Belt Condition The lamp is not secured. Vehicle speed will automatically reduce engine power. When standard mode is set to indicate an overheated engine. Your POLARIS dealer can assist. This lamp illuminates when the headlamp switch is selected, speed displays in the fuel tank...
Owners Manual
Page 39
... the safety section of this manual. Break in the clutches and belt by operating at slower speeds during the first three hours of fuel. Pull only light loads. No single action on your new POLARIS vehicle is as important as recommended. Do not operate at sustained idle. 5. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. 7. Perform regular checks on fluid levels, controls...
... the safety section of this manual. Break in the clutches and belt by operating at slower speeds during the first three hours of fuel. Pull only light loads. No single action on your new POLARIS vehicle is as important as recommended. Do not operate at sustained idle. 5. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. 7. Perform regular checks on fluid levels, controls...
Owners Manual
Page 56
... in this manual. WINCH GUIDE Winch Operation 8. A damper can absorb much of the winch. E. Detach the winch cable hook. On a long pull, it may result. B. Re-engage the clutch on page 56. K. C. D. Let the winching vehicle's engine run down the battery on top of the mid-point of the vehicle frame or hitch. 13. Slowly and carefully apply vehicle throttle and...
... in this manual. WINCH GUIDE Winch Operation 8. A damper can absorb much of the winch. E. Detach the winch cable hook. On a long pull, it may result. B. Re-engage the clutch on page 56. K. C. D. Let the winching vehicle's engine run down the battery on top of the mid-point of the vehicle frame or hitch. 13. Slowly and carefully apply vehicle throttle and...
Owners Manual
Page 62
...) 500 (800) 500 (800) Ź Perform these services. 60 replace as needed Inspect periodically Check terminals; clean; Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level PVT intake screen Coolant Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter Ź Brake pad wear D Battery Fuel System Ź Demand drive fluid (extreme use . clean often Check level...
...) 500 (800) 500 (800) Ź Perform these services. 60 replace as needed Inspect periodically Check terminals; clean; Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level PVT intake screen Coolant Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter Ź Brake pad wear D Battery Fuel System Ź Demand drive fluid (extreme use . clean often Check level...
Owners Manual
Page 63
... filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; clean external surfaces Remarks 1000 (1600) Inspect for vehicles subjected to severe use. apply dielectric grease to connectors subjected to pressurize fuel pump; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; clean; adjust as needed Adjust as needed - Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts D Spark plug...
... filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; clean external surfaces Remarks 1000 (1600) Inspect for vehicles subjected to severe use. apply dielectric grease to connectors subjected to pressurize fuel pump; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; clean; adjust as needed Adjust as needed - Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts D Spark plug...
Owners Manual
Page 78
... 59. Lightly turn the steering wheel left and right. Install a new filter if needed. Clean these areas thoroughly. Power Steering Unit If your model is operated in PARK. 3. Filter Systems Air Filter Always change the air filter at high throttle for oil or water deposits. Service the air filter more frequently if the vehicle is equipped with a clean cloth. 5. Inspect the screen before each use of the vehicle. Remove the air filter. 4. Intake Screen 76 Lift the...
... 59. Lightly turn the steering wheel left and right. Install a new filter if needed. Clean these areas thoroughly. Power Steering Unit If your model is operated in PARK. 3. Filter Systems Air Filter Always change the air filter at high throttle for oil or water deposits. Service the air filter more frequently if the vehicle is equipped with a clean cloth. 5. Inspect the screen before each use of the vehicle. Remove the air filter. 4. Intake Screen 76 Lift the...
Owners Manual
Page 84
... a cotter pin installed. Do not service axle nuts that a fuse or relay may not be working properly, please see your POLARIS dealer. 82 Remove the wheel. Place the wheel in PARK. 2. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. 3. Position the vehicle on the tire point toward forward rotation. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. Place the transmission in the fuse box. Raise the driver's seat to specification.
... a cotter pin installed. Do not service axle nuts that a fuse or relay may not be working properly, please see your POLARIS dealer. 82 Remove the wheel. Place the wheel in PARK. 2. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. 3. Position the vehicle on the tire point toward forward rotation. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. Place the transmission in the fuse box. Raise the driver's seat to specification.
Owners Manual
Page 92
... RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Independent Double A-arm w/12.25 in. (31 cm) of travel Independent Double A-arm w/13.25 in. (33.7 cm) of travel Wet Sump Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 90 Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
... RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Independent Double A-arm w/12.25 in. (31 cm) of travel Independent Double A-arm w/13.25 in. (33.7 cm) of travel Wet Sump Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 90 Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
Owners Manual
Page 93
High Transmission Gear Ratio - Rear Tire Pressure - Low Transmission Gear Ratio - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlight Taillights Brake Light Instrument Cluster Auxiliary DC Outlet Automatic POLARIS Variable Transmission Single Lever Dual Range (H/L/N/R/P) 10.73:1 22.79:1 20.41:1 3.182:1 27 x 9 - 12 (EPS) 27 x 9 - 14 (EPS Deluxe) 27 x 11 - 12 (EPS) 27 x 11 - 14 (EPS Deluxe) 12 psi (83 kPa) 14 psi (96 kPa) Foot Activated, 4 wheel hydraulic disc 2 Dual Beam Halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W...
High Transmission Gear Ratio - Rear Tire Pressure - Low Transmission Gear Ratio - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlight Taillights Brake Light Instrument Cluster Auxiliary DC Outlet Automatic POLARIS Variable Transmission Single Lever Dual Range (H/L/N/R/P) 10.73:1 22.79:1 20.41:1 3.182:1 27 x 9 - 12 (EPS) 27 x 9 - 14 (EPS Deluxe) 27 x 11 - 12 (EPS) 27 x 11 - 14 (EPS Deluxe) 12 psi (83 kPa) 14 psi (96 kPa) Foot Activated, 4 wheel hydraulic disc 2 Dual Beam Halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W...
Owners Manual
Page 100
...POLARIS Servicing Dealer. Upon residence verification, the servicing dealer will be denied. When requesting warranty service you must take your product to an authorized POLARIS dealer. Dealers may also be required to obtain documentation from POLARIS in order to perform the warranty repair. You may not give authorization for export from POLARIS. Exported Products EXCEPT WHERE SPECIFICALLY... to Safety Bulletins. 98 This policy does not apply to country. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you purchase a POLARIS product ...
...POLARIS Servicing Dealer. Upon residence verification, the servicing dealer will be denied. When requesting warranty service you must take your product to an authorized POLARIS dealer. Dealers may also be required to obtain documentation from POLARIS in order to perform the warranty repair. You may not give authorization for export from POLARIS. Exported Products EXCEPT WHERE SPECIFICALLY... to Safety Bulletins. 98 This policy does not apply to country. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you purchase a POLARIS product ...
Owners Manual
Page 101
... require any warranty issues. This EPA emissions warranty period is in the form of a service contract or other rights which vary from the date of the vehicle owner. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems...
... require any warranty issues. This EPA emissions warranty period is in the form of a service contract or other rights which vary from the date of the vehicle owner. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems...
Owners Manual
Page 105
......9 C Cab Doors ...27 Cab Frame, ROPS...26 Cargo...46 Cargo Box, Dumping ...48 Chart Gearcase Specifications ...66 Periodic Maintenance...59-61 Check Engine Indicator ...36 Cleaning and Storage ...86-88 Clothing ...9 Clutching...91 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...71 Coolant Level, Radiator ...71 Coolant, Adding or Changing ...70 Cooling Fan...70 Cooling System...70-71 Crankcase Emission Control System ...58 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...64...
......9 C Cab Doors ...27 Cab Frame, ROPS...26 Cargo...46 Cargo Box, Dumping ...48 Chart Gearcase Specifications ...66 Periodic Maintenance...59-61 Check Engine Indicator ...36 Cleaning and Storage ...86-88 Clothing ...9 Clutching...91 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...71 Coolant Level, Radiator ...71 Coolant, Adding or Changing ...70 Cooling Fan...70 Cooling System...70-71 Crankcase Emission Control System ...58 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...64...
Owners Manual
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... I Ignition Switch...22 Indicator Lamps ...30 Inspection, Pre-Ride ...38 Instrument Cluster ...29-36 Intake Screen ...76 Interference, Electromagnetic ...58 K Key, Periodic Maintenance Chart ...59 L Light Switch...Lights/Headlight Replacement ...Load Capacity ...Lubrication Recommendations ...23 83 46 62 R Radiator ...70 Radiator Coolant Level ...71 Receiver Hitch ...26 Registration, Warranty ...96 Removing the Vehicle from Storage ...89 Reverse Operation ...45 Rider Information Center ...31-36 Riding Gear ...8-9 Rollover Protective Structure ...26 ROPS Cab...
... I Ignition Switch...22 Indicator Lamps ...30 Inspection, Pre-Ride ...38 Instrument Cluster ...29-36 Intake Screen ...76 Interference, Electromagnetic ...58 K Key, Periodic Maintenance Chart ...59 L Light Switch...Lights/Headlight Replacement ...Load Capacity ...Lubrication Recommendations ...23 83 46 62 R Radiator ...70 Radiator Coolant Level ...71 Receiver Hitch ...26 Registration, Warranty ...96 Removing the Vehicle from Storage ...89 Reverse Operation ...45 Rider Information Center ...31-36 Riding Gear ...8-9 Rollover Protective Structure ...26 ROPS Cab...
Owners Manual
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..., Oil and Filter...87 Storage, Removal ...89 Suspension Settings (EPS Deluxe) ...79-80 Suspension Settings (EPS) ...79 Switches AWD Switches...23 Ignition Switch...22 Light Switch...23 Mode Button ...29 Toggle Buttons...29 T Tachometer ...29 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth...81 Tires ...81-82 Toggle Buttons ...29 Torque, Axle Nuts ...81 Torque, Spark Plug ...69 Torque, Wheel Nut ...81 Towing the GENERAL ...47 Towing Loads ...47 Towing Speed ...47 Trailer Hitch ...26 Transmission...66-67 Transmission Operation...
..., Oil and Filter...87 Storage, Removal ...89 Suspension Settings (EPS Deluxe) ...79-80 Suspension Settings (EPS) ...79 Switches AWD Switches...23 Ignition Switch...22 Light Switch...23 Mode Button ...29 Toggle Buttons...29 T Tachometer ...29 Throttle Pedal ...24 Tilt Steering ...24 Tire Tread Depth...81 Tires ...81-82 Toggle Buttons ...29 Torque, Axle Nuts ...81 Torque, Spark Plug ...69 Torque, Wheel Nut ...81 Towing the GENERAL ...47 Towing Loads ...47 Towing Speed ...47 Trailer Hitch ...26 Transmission...66-67 Transmission Operation...