Owners Manual
Page 7
... vibration exposure measurement is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other body parts inside the vehicle at least age 16 and have a valid driver's license to take proper precautions. • Read this owner's manual and review the safety DVD that came with the vehicle. • This vehicle is dependent on many factors, including: • Instrument and calibration uncertainty • Variations...
... vibration exposure measurement is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other body parts inside the vehicle at least age 16 and have a valid driver's license to take proper precautions. • Read this owner's manual and review the safety DVD that came with the vehicle. • This vehicle is dependent on many factors, including: • Instrument and calibration uncertainty • Variations...
Owners Manual
Page 28
... position when released. 26 The key returns to power an auxiliary light or other optional accessories. One outlet is in the OFF position. Electrical circuits are off . OFF ON START The engine is a three-position, key-operated switch. For service, the dash outlet connection is equipped with one or more 12-volt accessory outlets. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is under the rear passenger seats.
... position when released. 26 The key returns to power an auxiliary light or other optional accessories. One outlet is in the OFF position. Electrical circuits are off . OFF ON START The engine is a three-position, key-operated switch. For service, the dash outlet connection is equipped with one or more 12-volt accessory outlets. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is under the rear passenger seats.
Owners Manual
Page 34
Fuel Cap Trailer Hitch Bracket This vehicle is located on the frame of the vehicle near the passenger seat. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is equipped with a receiver hitch bracket for a trailer hitch. Do not use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. Cargo Box...
Fuel Cap Trailer Hitch Bracket This vehicle is located on the frame of the vehicle near the passenger seat. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is equipped with a receiver hitch bracket for a trailer hitch. Do not use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. Cargo Box...
Owners Manual
Page 40
... times. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may be turned on . When unlocked, only one rear wheel is turned AWD Switch off while the (models with a lockable differential has a third position for unlocking the differential. When in AWD. Always switch to AWD. Once enabled, the AWD remains enabled until the AWD switch is a drive wheel. There is below Unlock (1WD) 3100. Initially, the Lock (2WD) vehicle...
... times. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may be turned on . When unlocked, only one rear wheel is turned AWD Switch off while the (models with a lockable differential has a third position for unlocking the differential. When in AWD. Always switch to AWD. Once enabled, the AWD remains enabled until the AWD switch is a drive wheel. There is below Unlock (1WD) 3100. Initially, the Lock (2WD) vehicle...
Owners Manual
Page 43
... fault occurs. If the light remains on, the EPS system is selected, speed displays in kilometers per hour. Your POLARIS dealer can assist. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is selected, speed displays in miles per hour. If the indicator flashes, the overheating condition remains, and the system will be limited to indicate an overheated engine.
... fault occurs. If the light remains on, the EPS system is selected, speed displays in kilometers per hour. Your POLARIS dealer can assist. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is selected, speed displays in miles per hour. If the indicator flashes, the overheating condition remains, and the system will be limited to indicate an overheated engine.
Owners Manual
Page 45
... keep the battery charged. Turf Mode Indicator - Gear Indicator - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. When the last segment clears, a low fuel warning is on 4X4). 8. Under / Over Voltage - Drive at idle and high electrical load (lights, cooling fan, accessories) is...
... keep the battery charged. Turf Mode Indicator - Gear Indicator - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. The segments of the fuel gauge show the level of fuel in the fuel sensor circuit. When the last segment clears, a low fuel warning is on 4X4). 8. Under / Over Voltage - Drive at idle and high electrical load (lights, cooling fan, accessories) is...
Owners Manual
Page 51
... at full throttle or high speeds during the first three hours of use. Perform regular checks on fluid levels, controls and areas outlined on pages 55-56. 4. Careful treatment of any improper oils may result in serious injury or death. Clutch and drive belt break-in the safe operating range. 3. POLARIS Premium 4 Synthetic Oil is specifically formulated for your new POLARIS vehicle is as...
... at full throttle or high speeds during the first three hours of use. Perform regular checks on fluid levels, controls and areas outlined on pages 55-56. 4. Careful treatment of any improper oils may result in serious injury or death. Clutch and drive belt break-in the safe operating range. 3. POLARIS Premium 4 Synthetic Oil is specifically formulated for your new POLARIS vehicle is as...
Owners Manual
Page 53
... suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for wear or damage. Always inspect the vehicle...
... suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for wear or damage. Always inspect the vehicle...
Owners Manual
Page 68
... maximum weight capacity. Always operate the vehicle with seat belt secured. 66 OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Stability and maneuverability may require backing downhill. When determining the weight you are adding to maintain stable driving conditions. When operating over the rack sides. When handling off-centered loads that extend over...
... maximum weight capacity. Always operate the vehicle with seat belt secured. 66 OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Stability and maneuverability may require backing downhill. When determining the weight you are adding to maintain stable driving conditions. When operating over the rack sides. When handling off-centered loads that extend over...
Owners Manual
Page 69
... speed and cargo. The total load (operator, passengers, non-factory installed accessories, cargo and weight on a trailer or flatbed with all four wheels off the ground. For stability on warning labels and in this vehicle is unavoidable, place the disabled vehicle's transmission in the box. Towing a RZR Towing this manual. Tow the shortest distance possible. Belt Life To extend belt life, use low gear in the following conditions: • when hauling or towing...
... speed and cargo. The total load (operator, passengers, non-factory installed accessories, cargo and weight on a trailer or flatbed with all four wheels off the ground. For stability on warning labels and in this vehicle is unavoidable, place the disabled vehicle's transmission in the box. Towing a RZR Towing this manual. Tow the shortest distance possible. Belt Life To extend belt life, use low gear in the following conditions: • when hauling or towing...
Owners Manual
Page 118
.... 116 MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Loosen the wheel nuts slightly. Place the wheel in PARK. Do not service axle nuts that all nuts are torqued to specification. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. Wheel Installation 1. WARNING! Always ensure that have a cotter pin installed. Elevate the side of the vehicle by model) Valve Stem 3. Your POLARIS dealer can result in PARK. 2. Right Rear Wheel (type...
.... 116 MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Loosen the wheel nuts slightly. Place the wheel in PARK. Do not service axle nuts that all nuts are torqued to specification. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. Wheel Installation 1. WARNING! Always ensure that have a cotter pin installed. Elevate the side of the vehicle by model) Valve Stem 3. Your POLARIS dealer can result in PARK. 2. Right Rear Wheel (type...
Owners Manual
Page 132
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR ...
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR ...
Owners Manual
Page 134
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight...
Owners Manual
Page 135
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear Ratios Rear High Gear Low...
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear Ratios Rear High Gear Low...
Owners Manual
Page 136
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs. (408.2 kg) (riders, cargo, accessories, tongue weight) 1500...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs. (408.2 kg) (riders, cargo, accessories, tongue weight) 1500...
Owners Manual
Page 145
... perform the warranty repair. You should warranty register your product at a local POLARIS dealer in your product to country. If you have any POLARIS Servicing Dealer to ensure that have received authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you move to continue your warranty coverage and to perform warranty service. When requesting warranty service...
... perform the warranty repair. You should warranty register your product at a local POLARIS dealer in your product to country. If you have any POLARIS Servicing Dealer to ensure that have received authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you move to continue your warranty coverage and to perform warranty service. When requesting warranty service...
Owners Manual
Page 147
... of a service contract or other components not covered by this emissions-certified vehicle is to the POLARIS standard limited warranty for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 145 This EPA emissions warranty period is the responsibility of any engine parts related to the terms of the vehicle owner. Repairing or replacing other paid warranty extension. The warranty period...
... of a service contract or other components not covered by this emissions-certified vehicle is to the POLARIS standard limited warranty for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 145 This EPA emissions warranty period is the responsibility of any engine parts related to the terms of the vehicle owner. Repairing or replacing other paid warranty extension. The warranty period...
Owners Manual
Page 152
... C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant Level, Overflow Bottle ...102 Coolant Level, Radiator...101 Coolant...
... C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant Level, Overflow Bottle ...102 Coolant Level, Radiator...101 Coolant...
Owners Manual
Page 153
... AWD...38 Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
... AWD...38 Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
Owners Manual
Page 155
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch...
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch...