Owners Manual
Page 1
RZR® 900 RZR® 900 EPS TRAIL RZR® 900 XC Edition RZR® S 900 RZR® S 900 EPS RZR® 4 900 EPS Owner's Manual for Maintenance and Safety
RZR® 900 RZR® 900 EPS TRAIL RZR® 900 XC Edition RZR® S 900 RZR® S 900 EPS RZR® 4 900 EPS Owner's Manual for Maintenance and Safety
Owners Manual
Page 7
... take proper precautions. • Read this owner's manual and review the safety DVD that came with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold. • Always use this manual with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator...
... take proper precautions. • Read this owner's manual and review the safety DVD that came with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold. • Always use this manual with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. • Complete the New Operator...
Owners Manual
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...-road vehicles. • Inspect containers for braking when carrying cargo. • Overloading or carrying tall, off . This can be centered and carried as low as possible in box. • For stability on rough or hilly terrain, reduce speed and cargo. RZR 900 MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 300 lbs. (136 kg) RZR XC 900 300 lbs. (136 kg) RZR S 900...
...-road vehicles. • Inspect containers for braking when carrying cargo. • Overloading or carrying tall, off . This can be centered and carried as low as possible in box. • For stability on rough or hilly terrain, reduce speed and cargo. RZR 900 MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 300 lbs. (136 kg) RZR XC 900 300 lbs. (136 kg) RZR S 900...
Owners Manual
Page 28
... dash, a second outlet (if equipped) is off , except accessory 12V. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. Electrical circuits are off . Use the outlets to start the engine. See page 53 for starting procedures. The rear outlet connection is under the rear passenger seats. OFF ON START The engine...
... dash, a second outlet (if equipped) is off , except accessory 12V. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. Electrical circuits are off . Use the outlets to start the engine. See page 53 for starting procedures. The rear outlet connection is under the rear passenger seats. OFF ON START The engine...
Owners Manual
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... vehicle near the passenger seat. Service Access Panels Engine Access Panel The engine access panel is located behind the seats on the frame of the cargo box. Remove the panel to reach serviceable engine components. Cargo Box Access Panel The cargo box access panel is located on the floor of the vehicle. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the right-hand side of 87 R+M/2 octane. Fuel Cap Trailer Hitch Bracket This vehicle...
... vehicle near the passenger seat. Service Access Panels Engine Access Panel The engine access panel is located behind the seats on the frame of the cargo box. Remove the panel to reach serviceable engine components. Cargo Box Access Panel The cargo box access panel is located on the floor of the vehicle. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the right-hand side of 87 R+M/2 octane. Fuel Cap Trailer Hitch Bracket This vehicle...
Owners Manual
Page 40
... times. When unlocked, only one rear wheel is no limit to AWD. See page 39. Initially, the Lock (2WD) vehicle's electronic system will not lockable differential) disengage until the engine RPM is controlled by the AWD switch. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is below Unlock (1WD) 3100. The switch has two positions, AWD (4x4) and 2WD (2x4). When in the instrument cluster will be turned...
... times. When unlocked, only one rear wheel is no limit to AWD. See page 39. Initially, the Lock (2WD) vehicle's electronic system will not lockable differential) disengage until the engine RPM is controlled by the AWD switch. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is below Unlock (1WD) 3100. The switch has two positions, AWD (4x4) and 2WD (2x4). When in the instrument cluster will be turned...
Owners Manual
Page 45
FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. Fuel Gauge - Information Display Area - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. This warning usually indicates that the preset service interval has been reached. It may also occur when the engine is applied. A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is...
FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. Fuel Gauge - Information Display Area - This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. This warning usually indicates that the preset service interval has been reached. It may also occur when the engine is applied. A flashing wrench symbol alerts the operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is...
Owners Manual
Page 51
... 1. Avoid aggressive use . Perform regular checks on fluid levels, controls and areas outlined on pages 55-56. 4. Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. POLARIS Premium 4 Synthetic Oil is as important as needed to maintain the oil level in the safety section of this owner's manual. Always exercise extreme caution whenever handling gasoline. 2. Complete...
... 1. Avoid aggressive use . Perform regular checks on fluid levels, controls and areas outlined on pages 55-56. 4. Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. POLARIS Premium 4 Synthetic Oil is as important as needed to maintain the oil level in the safety section of this owner's manual. Always exercise extreme caution whenever handling gasoline. 2. Complete...
Owners Manual
Page 53
... each use to ensure the latches are secure Check length of an accident. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect...
... each use to ensure the latches are secure Check length of an accident. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect...
Owners Manual
Page 68
... SPEEDS. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Always operate the vehicle with a loaded vehicle. A passenger must not exceed the maximum weight capacity. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying cargo improperly can create unstable operating conditions, which could result in the rack or box. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of control or brake instability. Slow down and drive in a passenger seat...
... SPEEDS. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Always operate the vehicle with a loaded vehicle. A passenger must not exceed the maximum weight capacity. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying cargo improperly can create unstable operating conditions, which could result in the rack or box. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of control or brake instability. Slow down and drive in a passenger seat...
Owners Manual
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... Cargo Your POLARIS vehicle has been designed to carry or tow a specific capacity. Loads should be centered and carried as low as mud, rocks or sand/dune environments. The total load (operator, passengers, non-factory installed accessories, cargo and weight on warning labels and in this vehicle is unavoidable, place the disabled vehicle's transmission in the box. Exercise caution if the cargo load extends over the...
... Cargo Your POLARIS vehicle has been designed to carry or tow a specific capacity. Loads should be centered and carried as low as mud, rocks or sand/dune environments. The total load (operator, passengers, non-factory installed accessories, cargo and weight on warning labels and in this vehicle is unavoidable, place the disabled vehicle's transmission in the box. Exercise caution if the cargo load extends over the...
Owners Manual
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Elevate the side of the vehicle by model) Valve Stem 3. Place the transmission in the correct position on the wheel hub. Place the wheel in PARK. 2. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to specification. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. WARNING! Do not service axle nuts that all nuts are torqued...
Elevate the side of the vehicle by model) Valve Stem 3. Place the transmission in the correct position on the wheel hub. Place the wheel in PARK. 2. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to specification. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. WARNING! Do not service axle nuts that all nuts are torqued...
Owners Manual
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SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR...
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR...
Owners Manual
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...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight...
Owners Manual
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SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA ...
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA ...
Owners Manual
Page 145
... from a private party, to perform the warranty repair. Dealers may use your vehicle requires warranty service, you receive information and notices regarding your new country. however, you may not give authorization for export from any authorized POLARIS dealer that you move . Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT...
... from a private party, to perform the warranty repair. Dealers may use your vehicle requires warranty service, you receive information and notices regarding your new country. however, you may not give authorization for export from any authorized POLARIS dealer that you move . Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT...
Owners Manual
Page 147
... the vehicle owner. The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at least as long as a whole. This EPA emissions warranty period is extended for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 145 For exhaust emissions, emission-related components include any such paid service contract...
... the vehicle owner. The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at least as long as a whole. This EPA emissions warranty period is extended for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 145 For exhaust emissions, emission-related components include any such paid service contract...
Owners Manual
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... Axle Nut Torque ...115 C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant...
... Axle Nut Torque ...115 C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant...
Owners Manual
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... Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
... Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
Owners Manual
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..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch ...32...
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch ...32...