Owners Manual
Page 7
... alcohol, as ambient noise or temperature 5 Understand all times. • Always wear a seat belt when riding in this vehicle. All riders must be hazardous to operate. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual with the vehicle. • This vehicle is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other body parts inside the vehicle at least age...
... alcohol, as ambient noise or temperature 5 Understand all times. • Always wear a seat belt when riding in this vehicle. All riders must be hazardous to operate. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual with the vehicle. • This vehicle is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other body parts inside the vehicle at least age...
Owners Manual
Page 28
... key to the START position to power an auxiliary light or other optional accessories. The key returns to start the engine. One outlet is under the rear passenger seats. For service, the dash outlet connection is on . See page 53 for starting procedures. Electrical circuits are off . Use the ignition switch to the ON position when released. 26 FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch...
... key to the START position to power an auxiliary light or other optional accessories. The key returns to start the engine. One outlet is under the rear passenger seats. For service, the dash outlet connection is on . See page 53 for starting procedures. Electrical circuits are off . Use the ignition switch to the ON position when released. 26 FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch...
Owners Manual
Page 33
Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. Cargo Box Access Panel 31 FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the floor of the cargo box. Do not use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. When refueling, always use fuel with a minimum pump octane...
Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. Cargo Box Access Panel 31 FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the floor of the cargo box. Do not use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. When refueling, always use fuel with a minimum pump octane...
Owners Manual
Page 40
..., release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. NOTICE: Switching to the length of time the vehicle may be needed. When unlocked, only one rear wheel is controlled by the AWD switch. When in AWD. If the switch is on . FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is a drive wheel. When the AWD switch is turned off while the (models with a lockable differential has...
..., release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. NOTICE: Switching to the length of time the vehicle may be needed. When unlocked, only one rear wheel is controlled by the AWD switch. When in AWD. If the switch is on . FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is a drive wheel. When the AWD switch is turned off while the (models with a lockable differential has...
Owners Manual
Page 45
... fuel sensor circuit. Service Indicator - A flashing wrench symbol alerts the operator that the vehicle is applied. Gear Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Tip: If the fuel icon fails to clear the warning. 5. Drive at idle and high electrical load (lights, cooling fan, accessories) is operating at an RPM too low to keep the battery charged. See page 45 for resetting instructions. 6. FEATURES AND CONTROLS Instrument Cluster...
... fuel sensor circuit. Service Indicator - A flashing wrench symbol alerts the operator that the vehicle is applied. Gear Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Tip: If the fuel icon fails to clear the warning. 5. Drive at idle and high electrical load (lights, cooling fan, accessories) is operating at an RPM too low to keep the battery charged. See page 45 for resetting instructions. 6. FEATURES AND CONTROLS Instrument Cluster...
Owners Manual
Page 53
... vehicle is in safe operating condition before each use to ensure the latches are secure Check length of an accident. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure...
... vehicle is in safe operating condition before each use to ensure the latches are secure Check length of an accident. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure...
Owners Manual
Page 69
.../h). 67 Reduce speed and allow a greater distance for braking when towing or carrying cargo. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the box. Towing a RZR Towing this manual. See page 131. If towing a disabled vehicle is not recommended. Exercise caution if the cargo load extends over the side of the vehicle. Tow the shortest...
.../h). 67 Reduce speed and allow a greater distance for braking when towing or carrying cargo. Always read and understand the load distribution warnings listed on hitch) must not exceed the maximum weight capacity of the box. Towing a RZR Towing this manual. See page 131. If towing a disabled vehicle is not recommended. Exercise caution if the cargo load extends over the side of the vehicle. Tow the shortest...
Owners Manual
Page 84
MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key Ź Perform these services. Have an authorized POLARIS dealer or other qualified person perform these services. Record maintenance and service in component failure and lead to severe use. See Pre-Ride Checklist on page 152. replace as needed . Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Air filter, pre-filter Air box sediment tube Coolant PVT intake Ź Power steering unit...
MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key Ź Perform these services. Have an authorized POLARIS dealer or other qualified person perform these services. Record maintenance and service in component failure and lead to severe use. See Pre-Ride Checklist on page 152. replace as needed . Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Air filter, pre-filter Air box sediment tube Coolant PVT intake Ź Power steering unit...
Owners Manual
Page 87
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Air filter, pre-filter Air box sediment tube Coolant PVT intake Ź Power steering unit (if equipped) Headlight/taillight Air Filter Ź Brake pad wear D Ź Front gearcase (demand drive) fluid Ź Transmission (main gearcase) oil D Drive clutch bolt re-torque Make adjustments as needed Drain ...
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Air filter, pre-filter Air box sediment tube Coolant PVT intake Ź Power steering unit (if equipped) Headlight/taillight Air Filter Ź Brake pad wear D Ź Front gearcase (demand drive) fluid Ź Transmission (main gearcase) oil D Drive clutch bolt re-torque Make adjustments as needed Drain ...
Owners Manual
Page 88
MAINTENANCE Periodic Maintenance Chart RZR S 1000 EPS Item (whichever comes first) Hours Calendar Miles (Km) 25 H 1M 25 H 25 H 1M Monthly 250 (400) - Inspect for leaks and loose fittings Inspect; replace as needed Inspect; replace as needed Inspect duct for leaks Change the oil and filter Change fluid Battery Ź General lubrication D Throttle pedal Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines, fasteners Drive belt Ź Radiator 25...
MAINTENANCE Periodic Maintenance Chart RZR S 1000 EPS Item (whichever comes first) Hours Calendar Miles (Km) 25 H 1M 25 H 25 H 1M Monthly 250 (400) - Inspect for leaks and loose fittings Inspect; replace as needed Inspect; replace as needed Inspect duct for leaks Change the oil and filter Change fluid Battery Ź General lubrication D Throttle pedal Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines, fasteners Drive belt Ź Radiator 25...
Owners Manual
Page 89
... (2400) See your dealer for vehicles subjected to specification 100 H 12 M 1000 (1600) Inspect 100 H 12 M 1000 (1600) Inspect 100 H 12 M 1000 (1600) Inspect for leaks at fill cap, fuel lines/rail and fuel pump; adjust when parts are replaced Adjust as needed Maintenance Interval Remarks D Fuel system/filter Ź Spark plugs Ź Engine mounts Exhaust muffler/ pipe Ź Wiring D Clutches (drive and driven) Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Suspension bushings Spark arrester 100 H 100 H 100...
... (2400) See your dealer for vehicles subjected to specification 100 H 12 M 1000 (1600) Inspect 100 H 12 M 1000 (1600) Inspect 100 H 12 M 1000 (1600) Inspect for leaks at fill cap, fuel lines/rail and fuel pump; adjust when parts are replaced Adjust as needed Maintenance Interval Remarks D Fuel system/filter Ź Spark plugs Ź Engine mounts Exhaust muffler/ pipe Ź Wiring D Clutches (drive and driven) Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Suspension bushings Spark arrester 100 H 100 H 100...
Owners Manual
Page 120
... the wheel. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. Attach the wheel nuts and washers and finger tighten. 4. Always ensure that have a cotter pin installed. Elevate the side of the vehicle by model) Valve Stem 3. Do not service axle nuts that all nuts are torqued to specification. Remove the wheel lug nuts. Position the vehicle on a level surface. MAINTENANCE Tires Wheel...
... the wheel. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. Attach the wheel nuts and washers and finger tighten. 4. Always ensure that have a cotter pin installed. Elevate the side of the vehicle by model) Valve Stem 3. Do not service axle nuts that all nuts are torqued to specification. Remove the wheel lug nuts. Position the vehicle on a level surface. MAINTENANCE Tires Wheel...
Owners Manual
Page 134
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR ...
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR ...
Owners Manual
Page 136
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per ...
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) per ...
Owners Manual
Page 138
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs. (408.2 kg) (riders, cargo, accessories, tongue weight...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs. (408.2 kg) (riders, cargo, accessories, tongue weight...
Owners Manual
Page 140
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2056 lbs. (933 kg) 1235 lbs. (560 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (including riders, cargo, accessories, tongue weight...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2056 lbs. (933 kg) 1235 lbs. (560 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (including riders, cargo, accessories, tongue weight...
Owners Manual
Page 149
...perform the warranty repair. If you move: If you move to POLARIS in order to continue your warranty coverage. You may use your original selling dealer; Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you use any POLARIS Servicing Dealer to perform warranty service. however, you purchase a POLARIS product from POLARIS in order to ...
...perform the warranty repair. If you move: If you move to POLARIS in order to continue your warranty coverage. You may use your original selling dealer; Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...IS YOUR RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you use any POLARIS Servicing Dealer to perform warranty service. however, you purchase a POLARIS product from POLARIS in order to ...
Owners Manual
Page 151
... materials and workmanship that the vehicle is extended for at the time it to fail to the POLARIS standard limited warranty for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from the date of a service contract or other paid warranty extension. Repairing or replacing other components not covered by original retail purchaser and...
... materials and workmanship that the vehicle is extended for at the time it to fail to the POLARIS standard limited warranty for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from the date of a service contract or other paid warranty extension. Repairing or replacing other components not covered by original retail purchaser and...
Owners Manual
Page 157
... AWD...38 Engine Access Panel ...31 Engine Break-In ...49-50 Engine Fogging...130 Engine Oil ...90-93 Engine Starting ...53 Engine Stopping ...53 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...109 Exhaust Emission Control System . . 80 Exhaust System Warning ...109 Eye Protection...9 F Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...129 Fuel Tank Filler Cap ...31 Fuse/Relay Center...100 G Gap, Spark Plug ...98 Gasoline Handling ...22 Gear Selector ...35 Gearcase Capacities ...98 Gearcase Oil Demand Drive...
... AWD...38 Engine Access Panel ...31 Engine Break-In ...49-50 Engine Fogging...130 Engine Oil ...90-93 Engine Starting ...53 Engine Stopping ...53 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...109 Exhaust Emission Control System . . 80 Exhaust System Warning ...109 Eye Protection...9 F Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...129 Fuel Tank Filler Cap ...31 Fuse/Relay Center...100 G Gap, Spark Plug ...98 Gasoline Handling ...22 Gear Selector ...35 Gearcase Capacities ...98 Gearcase Oil Demand Drive...
Owners Manual
Page 159
..., Oil and Filter...129 Storage, Removal ...131 Suspension Settings (RZR 900) ...113 Suspension Settings (S/XC/4). 114-116 Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...119 Throttle Pedal ...36 Tire Tread Depth...117 Tires ...117-118 Torque, Axle Nuts ...117 Torque, Spark Plug ...98 Torque, Wheel Nut ...117 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch ...31 Training...7 Transmission Oil...94-95 Transmission Operation...
..., Oil and Filter...129 Storage, Removal ...131 Suspension Settings (RZR 900) ...113 Suspension Settings (S/XC/4). 114-116 Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...119 Throttle Pedal ...36 Tire Tread Depth...117 Tires ...117-118 Torque, Axle Nuts ...117 Torque, Spark Plug ...98 Torque, Wheel Nut ...117 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch ...31 Training...7 Transmission Oil...94-95 Transmission Operation...