Owners Manual
Page 7
... off-road vehicles. The environment was controlled as experience or physique • Ability of the DVD can be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold. • Always use this vehicle. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration...
... off-road vehicles. The environment was controlled as experience or physique • Ability of the DVD can be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold. • Always use this vehicle. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration...
Owners Manual
Page 13
... vehicle. LOCATE AND READ OWNER'S MANUAL. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179499 11 SAFETY Safety Labels and Locations Drive Responsibly Warning Drive Responsibly Avoid loss of the vehicle for hills, rough terrain, ruts and other changes in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors...
... vehicle. LOCATE AND READ OWNER'S MANUAL. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179499 11 SAFETY Safety Labels and Locations Drive Responsibly Warning Drive Responsibly Avoid loss of the vehicle for hills, rough terrain, ruts and other changes in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors...
Owners Manual
Page 14
... lbs. (336 kg) RZR XP 4 1000 300 lbs. (136 kg) FRONT 19 (131) REAR 20 (140) 900 lbs. (408 kg) Read Operation and Maintenance Manual for wear, cracks and leaks before each ride. • Always make sure containers are firmly secured to burn injury and other potential fire hazards. 7182513 Fuel Transport Warning Load/Passenger/Tire Pressure Warning Load/Passenger/Tire Pressure Warning WARNING • Passengers can cause serious injury...
... lbs. (336 kg) RZR XP 4 1000 300 lbs. (136 kg) FRONT 19 (131) REAR 20 (140) 900 lbs. (408 kg) Read Operation and Maintenance Manual for wear, cracks and leaks before each ride. • Always make sure containers are firmly secured to burn injury and other potential fire hazards. 7182513 Fuel Transport Warning Load/Passenger/Tire Pressure Warning Load/Passenger/Tire Pressure Warning WARNING • Passengers can cause serious injury...
Owners Manual
Page 18
... steer and operate the controls, which increases the risk of loss of control and accident or rollover. Carrying Multiple Passengers (RZR XP 4) Never carry a passenger until you have operated this vehicle for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Slow down. 2. Follow the instructions in the specifications section of this manual and on a label on the vehicle. SAFETY Safety Warnings Carrying Multiple Passengers (RZR XP) Never carry a passenger...
... steer and operate the controls, which increases the risk of loss of control and accident or rollover. Carrying Multiple Passengers (RZR XP 4) Never carry a passenger until you have operated this vehicle for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Slow down. 2. Follow the instructions in the specifications section of this manual and on a label on the vehicle. SAFETY Safety Warnings Carrying Multiple Passengers (RZR XP) Never carry a passenger...
Owners Manual
Page 28
... 52 for starting procedures. OFF ON START The engine is in the OFF position. Turn the key to the START position to power an auxiliary light or other optional accessories. FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. The key can be removed from the switch when it is under the rear passenger seats. Use the outlets to engage the electric starter. The rear outlet...
... 52 for starting procedures. OFF ON START The engine is in the OFF position. Turn the key to the START position to power an auxiliary light or other optional accessories. FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. The key can be removed from the switch when it is under the rear passenger seats. Use the outlets to engage the electric starter. The rear outlet...
Owners Manual
Page 40
... the rear wheels regain traction. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in AWD, the demand drive unit will automatically disengage. NOTICE: Switching to AWD while the rear wheels have traction or are spinning or slipping may be needed. AWD 2WD Engaging AWD The AWD switch may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive...
... the rear wheels regain traction. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in AWD, the demand drive unit will automatically disengage. NOTICE: Switching to AWD while the rear wheels have traction or are spinning or slipping may be needed. AWD 2WD Engaging AWD The AWD switch may cause severe drive shaft and gearcase damage. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive...
Owners Manual
Page 44
... - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. A flashing wrench symbol alerts the operator that the vehicle is at a higher RPM or recharge the battery to clear the warning. 5. All segments including the fuel icon will flash. Your POLARIS dealer can provide scheduled maintenance. See page 44 for resetting instructions. 6. It may also occur when the engine...
... - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. Drive at idle and high electrical load (lights, cooling fan, accessories) is applied. A flashing wrench symbol alerts the operator that the vehicle is at a higher RPM or recharge the battery to clear the warning. 5. All segments including the fuel icon will flash. Your POLARIS dealer can provide scheduled maintenance. See page 44 for resetting instructions. 6. It may also occur when the engine...
Owners Manual
Page 50
... oil level in periods vary depending on page 49. 5. See page 50. 48 Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. Avoid aggressive use the first two tanks full of gasoline. See Brake System Break-in the safety section of this owner's manual. Read and understand all safety warnings outlined in on operating conditions. Vehicle...
... oil level in periods vary depending on page 49. 5. See page 50. 48 Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. Avoid aggressive use the first two tanks full of gasoline. See Brake System Break-in the safety section of this owner's manual. Read and understand all safety warnings outlined in on operating conditions. Vehicle...
Owners Manual
Page 67
... hard-pulling terrain, such as mud, rocks or sand/dune environments. 65 Never exceed the maximum capacities specified for braking when carrying cargo. Reduce speed and allow a greater distance for your vehicle. For stability on warning labels and in this manual. Belt Life To extend belt life, use low gear in the following conditions: • when hauling or towing heavy cargo. • when...
... hard-pulling terrain, such as mud, rocks or sand/dune environments. 65 Never exceed the maximum capacities specified for braking when carrying cargo. Reduce speed and allow a greater distance for your vehicle. For stability on warning labels and in this manual. Belt Life To extend belt life, use low gear in the following conditions: • when hauling or towing heavy cargo. • when...
Owners Manual
Page 83
... drive) fluid Ź Transmission (main gearcase) oil D Drive clutch bolt re-torque 25 H 25 H 25 H 25 H 1M 1M 1M 1M - Ź Perform these services. 81 clean often Check coolant level Inspect daily; See Pre-Ride Checklist on page 144. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit...
... drive) fluid Ź Transmission (main gearcase) oil D Drive clutch bolt re-torque 25 H 25 H 25 H 25 H 1M 1M 1M 1M - Ź Perform these services. 81 clean often Check coolant level Inspect daily; See Pre-Ride Checklist on page 144. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit...
Owners Manual
Page 85
... services. 83 clean; replace as needed Inspect shock seals 1500 (2400) See your dealer for oil change/seal inspection. 1000 (1600) Inspect; apply dielectric grease to connectors subjected to specification Replace coolant Inspect periodically; replace a cracked or damaged arrester before operating (see pages 106-107) 2000 (3200) Check; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler...
... services. 83 clean; replace as needed Inspect shock seals 1500 (2400) See your dealer for oil change/seal inspection. 1000 (1600) Inspect; apply dielectric grease to connectors subjected to specification Replace coolant Inspect periodically; replace a cracked or damaged arrester before operating (see pages 106-107) 2000 (3200) Check; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler...
Owners Manual
Page 98
...'s seat (XP) or under the left rear passenger seat (XP 4). Label FAN EFI KEY TERM EPS LIGHTS DRIVE ACCESSORY (RZR XP) ACCESSORY (RZR XP4) Value Function 20A Circuit Breaker Fan 10A Fuse EFI Relay, Injectors, Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 96 MAINTENANCE Fuse/Relay Center If the engine...
...'s seat (XP) or under the left rear passenger seat (XP 4). Label FAN EFI KEY TERM EPS LIGHTS DRIVE ACCESSORY (RZR XP) ACCESSORY (RZR XP4) Value Function 20A Circuit Breaker Fan 10A Fuse EFI Relay, Injectors, Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 96 MAINTENANCE Fuse/Relay Center If the engine...
Owners Manual
Page 118
Remove the wheel. Place the transmission in PARK. Do not service axle nuts that all nuts are torqued to specification. Torque the wheel nuts to the ground. 5. Wheel Installation 1. WARNING! Your POLARIS dealer can result in the correct position on the wheel hub. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward forward rotation. Elevate the side of the vehicle by model) Valve Stem 3. Be sure the valve stem...
Remove the wheel. Place the transmission in PARK. Do not service axle nuts that all nuts are torqued to specification. Torque the wheel nuts to the ground. 5. Wheel Installation 1. WARNING! Your POLARIS dealer can result in the correct position on the wheel hub. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward forward rotation. Elevate the side of the vehicle by model) Valve Stem 3. Be sure the valve stem...
Owners Manual
Page 132
SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000 Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP 4: ...
SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000 Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP 4: ...
Owners Manual
Page 133
.../Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Output Gear Ratios RZR XP Rear High Gear 10.73 Low Gear 18.77 Reverse 20.41 Front (including front drive) High Gear 11.42 Low Gear 19.98 Reverse 21.73 Drive Ratio - Front 3.182:1 RZR XP 4 12.05 18.79 22.92 12.82 19.98 24.41 3.182:1 Clutching Please see your POLARIS dealer for clutching specifications. 131 Front Tire Size - SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000...
.../Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Output Gear Ratios RZR XP Rear High Gear 10.73 Low Gear 18.77 Reverse 20.41 Front (including front drive) High Gear 11.42 Low Gear 19.98 Reverse 21.73 Drive Ratio - Front 3.182:1 RZR XP 4 12.05 18.79 22.92 12.82 19.98 24.41 3.182:1 Clutching Please see your POLARIS dealer for clutching specifications. 131 Front Tire Size - SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000...
Owners Manual
Page 141
... safety information and notices regarding your vehicle. You should take it to POLARIS in which the product was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from a private party: If you should warranty register your product at a local POLARIS dealer in your warranty coverage. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
... safety information and notices regarding your vehicle. You should take it to POLARIS in which the product was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from a private party: If you should warranty register your product at a local POLARIS dealer in your warranty coverage. Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
Owners Manual
Page 143
... following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 141 For exhaust emissions, emission-related components include any such paid service contract or paid warranty extension, but emission-related...
... following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units 141 For exhaust emissions, emission-related components include any such paid service contract or paid warranty extension, but emission-related...
Owners Manual
Page 149
... Engine Fogging...127 Engine Intake Pre-Filter ...104 Engine Oil ...86-89 Engine Starting ...52 Engine Stopping ...52 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...47 Etiquette, Trail Riding ...53 Exhaust Cleaning ...107 Exhaust Emission Control System . . 78 Exhaust System Warning ...106-107 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...119 Fuel Cap ...29 Fuel Safety ...22 Fuel Stabilizer ...126 Fuel Tank Filler Cap ...29 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...94 Gearcase Oil...
... Engine Fogging...127 Engine Intake Pre-Filter ...104 Engine Oil ...86-89 Engine Starting ...52 Engine Stopping ...52 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...47 Etiquette, Trail Riding ...53 Exhaust Cleaning ...107 Exhaust Emission Control System . . 78 Exhaust System Warning ...106-107 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...119 Fuel Cap ...29 Fuel Safety ...22 Fuel Stabilizer ...126 Fuel Tank Filler Cap ...29 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...94 Gearcase Oil...
Owners Manual
Page 150
... Taillight/Brake Light ...117 Loads, Towing ...66 Low Beam Adjustment ...118 Lubricant Part Numbers...132 Lubrication for Storage ...127 Lubrication Recommendations . . 84-85 P Parking on an Incline...63 Parking the Vehicle ...53 Passenger Hand Hold Adjustment...30 Periodic Maintenance Chart ...79-83 Plug Condition...95 Plug Gap ...94 Plug Torque ...94 Plugs, Fouled ...95 Plugs, Spark ...94-95 Polaris Products ...132 Polishing the Vehicle...125 Power Steering...27 Pre-Filters, Intake...
... Taillight/Brake Light ...117 Loads, Towing ...66 Low Beam Adjustment ...118 Lubricant Part Numbers...132 Lubrication for Storage ...127 Lubrication Recommendations . . 84-85 P Parking on an Incline...63 Parking the Vehicle ...53 Passenger Hand Hold Adjustment...30 Periodic Maintenance Chart ...79-83 Plug Condition...95 Plug Gap ...94 Plug Torque ...94 Plugs, Fouled ...95 Plugs, Spark ...94-95 Polaris Products ...132 Polishing the Vehicle...125 Power Steering...27 Pre-Filters, Intake...
Owners Manual
Page 151
..., Battery ...121 Storage, Covers ...127 Storage, Fluid Levels ...126 Storage, Oil and Filter...126 Storage, Removal ...128 S Suspension Settings ...111-114 Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...39 T Tachometer ...45 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...94 Torque, Wheel Nut ...115 Towing Loads ...66 Trail Etiquette ...53 Training...7 Transmission Oil...90-91 Transmission Operation...
..., Battery ...121 Storage, Covers ...127 Storage, Fluid Levels ...126 Storage, Oil and Filter...126 Storage, Removal ...128 S Suspension Settings ...111-114 Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...39 T Tachometer ...45 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...94 Torque, Wheel Nut ...115 Towing Loads ...66 Trail Etiquette ...53 Training...7 Transmission Oil...90-91 Transmission Operation...