Owners Manual
Page 44
... than seven miles per hour for your POLARIS dealer can provide any installation procedures that may be available for extended periods and when operating uphill at a slow speed. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is moving could cause transmission damage. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is located on the right side of multiple electrical accessories, your model.
... than seven miles per hour for your POLARIS dealer can provide any installation procedures that may be available for extended periods and when operating uphill at a slow speed. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is moving could cause transmission damage. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is located on the right side of multiple electrical accessories, your model.
Owners Manual
Page 47
... (throttle is applied) • The transmission is shifted to neutral or park • X2 Model: The vehicle is on flat ground, or not actively descending a hill 45 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system (if equipped) allows engine braking to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will automatically engage when all four wheels...
... (throttle is applied) • The transmission is shifted to neutral or park • X2 Model: The vehicle is on flat ground, or not actively descending a hill 45 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system (if equipped) allows engine braking to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will automatically engage when all four wheels...
Owners Manual
Page 60
FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Voltage Accelerator Sensor Sync Fault - Least Severe Data Valid But Above Normal Operating Range - Least Severe Current Above Normal Or Grounded Circuit Current Above Normal Or Grounded Circuit Condition Exists Condition Exists ... 31 31 31 15 17 15 17 Adaptive Fuel Correction Bank 1 EPS Models Only Steering Over Current Shut Down Steering Excessive Current Error Steering Torque Partial Failure Steering Torque Full Failure EPAS Inverter Temperature 520221 520222 ...
FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Voltage Accelerator Sensor Sync Fault - Least Severe Data Valid But Above Normal Operating Range - Least Severe Current Above Normal Or Grounded Circuit Current Above Normal Or Grounded Circuit Condition Exists Condition Exists ... 31 31 31 15 17 15 17 Adaptive Fuel Correction Bank 1 EPS Models Only Steering Over Current Shut Down Steering Excessive Current Error Steering Torque Partial Failure Steering Torque Full Failure EPAS Inverter Temperature 520221 520222 ...
Owners Manual
Page 61
... the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Vary the throttle positions. Break-In Period The break-in period for your part is the first 20 hours of this owner's manual. Do not operate at sustained idle. 5. See page 102. See page 62. 6. No single action on your new POLARIS ATV...
... the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Vary the throttle positions. Break-In Period The break-in period for your part is the first 20 hours of this owner's manual. Do not operate at sustained idle. 5. See page 102. See page 62. 6. No single action on your new POLARIS ATV...
Owners Manual
Page 78
... operating conditions, which can alter vehicle handling and may cause loss of the vehicle. Carrying a high load raises the center of vehicle rollover. WEIGHT DISTRIBUTION on the rear rack. SECURE ALL LOADS BEFORE OPERATING. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of control or brake instability, which could result in loss of control of vehicle rollover. WEIGHT DISTRIBUTION in a cargo bed should be 1/3 on the front rack and 2/3 on racks...
... operating conditions, which can alter vehicle handling and may cause loss of the vehicle. Carrying a high load raises the center of vehicle rollover. WEIGHT DISTRIBUTION on the rear rack. SECURE ALL LOADS BEFORE OPERATING. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of control or brake instability, which could result in loss of control of vehicle rollover. WEIGHT DISTRIBUTION in a cargo bed should be 1/3 on the front rack and 2/3 on racks...
Owners Manual
Page 99
... for leaks at fill cap, fuel lines/rail and fuel pump; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight...
... for leaks at fill cap, fuel lines/rail and fuel pump; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight...
Owners Manual
Page 118
...'ve been loosened for maintenance service. lbs. (37 Nm) 116 Place the transmission in an accident or rollover. Lock the parking brake. 3. Lower the vehicle to specification. Always ensure that all nuts are torqued to the ground. 6. Nut Type Lug Nut (Aluminum Wheels) Nut Torque 30 ft-lbs (41 Nm) PLUS 1/4 TURN 2-Piece Flange Nut (Steel Wheels) 27 ft. WARNING! Torque the wheel nuts to come...
...'ve been loosened for maintenance service. lbs. (37 Nm) 116 Place the transmission in an accident or rollover. Lock the parking brake. 3. Lower the vehicle to specification. Always ensure that all nuts are torqued to the ground. 6. Nut Type Lug Nut (Aluminum Wheels) Nut Torque 30 ft-lbs (41 Nm) PLUS 1/4 TURN 2-Piece Flange Nut (Steel Wheels) 27 ft. WARNING! Torque the wheel nuts to come...
Owners Manual
Page 122
... pod cover forward. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Allow lamps to the socket and install the new lamp. Unplug the headlamp from the speedometer. Make sure the tab on the lower front corners of the lamp. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP Models...
... pod cover forward. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Allow lamps to the socket and install the new lamp. Unplug the headlamp from the speedometer. Make sure the tab on the lower front corners of the lamp. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP Models...
Owners Manual
Page 124
Pull the pod cover forward. 3. Phillips Screw Headlight Housing Replacement (570 SP Models) 1. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Pull the headlight housing up from the wiring harness. 4. Loosen the Phillips screw located at the rear of the headlamp. 2. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam...
Pull the pod cover forward. 3. Phillips Screw Headlight Housing Replacement (570 SP Models) 1. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Pull the headlight housing up from the wiring harness. 4. Loosen the Phillips screw located at the rear of the headlamp. 2. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam...
Owners Manual
Page 125
... remove it from the headlight mounting tabs. 6. Unplug the headlamp from the speedometer. 4. Lift the adjusting knob up to release it from the locking tabs. 8. Lift the pod slightly while depressing the tabs at the rear of the adjustment knob stop is 5 1/8" (13 cm). 10. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1.
... remove it from the headlight mounting tabs. 6. Unplug the headlamp from the speedometer. 4. Lift the adjusting knob up to release it from the locking tabs. 8. Lift the pod slightly while depressing the tabs at the rear of the adjustment knob stop is 5 1/8" (13 cm). 10. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1.
Owners Manual
Page 144
...), exercise extreme caution. Old or reused cloths and pads may have entered the engine or exhaust system. The water may damage components and could remove paint and labels. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls • Labels If an informational or graphic label...
...), exercise extreme caution. Old or reused cloths and pads may have entered the engine or exhaust system. The water may damage components and could remove paint and labels. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls • Labels If an informational or graphic label...
Owners Manual
Page 147
... spark plug cap and reinstall the caps onto the plugs. 4. Oil will be completely drained of gasoline. 145 To access the plug holes, use a section of clear 1/4" hose and a small plastic squeeze bottle filled with a protective film of oil. 2. Turn the engine over several times using electric start. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Torque to the inside of engine oil. Add or change fluids...
... spark plug cap and reinstall the caps onto the plugs. 4. Oil will be completely drained of gasoline. 145 To access the plug holes, use a section of clear 1/4" hose and a small plastic squeeze bottle filled with a protective film of oil. 2. Turn the engine over several times using electric start. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Torque to the inside of engine oil. Add or change fluids...
Owners Manual
Page 154
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 156
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
Owners Manual
Page 158
...) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based...
...) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based...
Owners Manual
Page 160
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
Owners Manual
Page 166
...warranty coverage will be done by an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. You may not give authorization for export from country to obtain documentation from a private party: If you use any POLARIS Servicing... local POLARIS dealer in order to an authorized POLARIS dealer. This policy does not apply to perform warranty service. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you receive safety information and notices regarding your vehicle. You may use your warranty coverage ...
...warranty coverage will be done by an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. You may not give authorization for export from country to obtain documentation from a private party: If you use any POLARIS Servicing... local POLARIS dealer in order to an authorized POLARIS dealer. This policy does not apply to perform warranty service. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you receive safety information and notices regarding your vehicle. You may use your warranty coverage ...
Owners Manual
Page 168
... valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the terms of the vehicle owner. This emissions limited warranty does not cover...
... valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the terms of the vehicle owner. This emissions limited warranty does not cover...
Owners Manual
Page 175
... Filter Change (325) . . 100-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering...
... Filter Change (325) . . 100-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering...
Owners Manual
Page 176
... Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly ...112 Storage ...141-146 Storage Tips ...144-146 Switches 4X4 Switch ...43 Engine Stop Switch...33 Headlight Switch...33 Main Key Switch ...33 Mode/Reverse Override Switch . 32 V Vehicle Identification Numbers...8 Vehicle Immersion ...128 VIN ...8 W Warning...
... Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly ...112 Storage ...141-146 Storage Tips ...144-146 Switches 4X4 Switch ...43 Engine Stop Switch...33 Headlight Switch...33 Main Key Switch ...33 Mode/Reverse Override Switch . 32 V Vehicle Identification Numbers...8 Vehicle Immersion ...128 VIN ...8 W Warning...