Owners Manual
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Operation is an adult vehicle only. This is prohibited for Maintenance and Safety Sportsman 850 Sportsman 850 SP Sportsman Touring 850 Sportsman Touring 850 SP Sportsman XP 1000 Sportsman XP Touring 1000 Read this manual carefully. Owner's Manual for those under 16 years of age. It contains important safety information.
Operation is an adult vehicle only. This is prohibited for Maintenance and Safety Sportsman 850 Sportsman 850 SP Sportsman Touring 850 Sportsman Touring 850 SP Sportsman XP 1000 Sportsman XP Touring 1000 Read this manual carefully. Owner's Manual for those under 16 years of age. It contains important safety information.
Owners Manual
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2016 Owner's Manual Sportsman® 850 Sportsman® 850 SP Sportsman® Touring 850 Sportsman® Touring 850 SP Sportsman® XP 1000 Sportsman® XP Touring 1000 1
2016 Owner's Manual Sportsman® 850 Sportsman® 850 SP Sportsman® Touring 850 Sportsman® Touring 850 SP Sportsman® XP 1000 Sportsman® XP Touring 1000 1
Owners Manual
Page 39
... side of the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in PARK and lock the parking brake. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move the lever to a complete stop. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and...
... side of the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in PARK and lock the parking brake. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move the lever to a complete stop. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and...
Owners Manual
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... fuel sensor circuit. Information Display - The time will flash. This icon displays when ADC is turned off, press the MODE button. If the engine is active. Your authorized POLARIS dealer can provide scheduled maintenance. Active Descent Control Display - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. This area displays odometer, trip meter, engine hour meter, engine speed and programmable service hour interval. 4. Your POLARIS...
... fuel sensor circuit. Information Display - The time will flash. This icon displays when ADC is turned off, press the MODE button. If the engine is active. Your authorized POLARIS dealer can provide scheduled maintenance. Active Descent Control Display - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. This area displays odometer, trip meter, engine hour meter, engine speed and programmable service hour interval. 4. Your POLARIS...
Owners Manual
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... every 100 hours thereafter. 8. Fill the fuel tank with vehicle operation and handling. 4. Vary the throttle positions. Do not operate at slower speeds during the break-in the clutches and belt by operating at sustained idle. 5. Break in period. Pull only light loads. OPERATION Break-In Period Engine and Drivetrain Break-in of the clutches and drive belt will ensure a longer life and better performance.
... every 100 hours thereafter. 8. Fill the fuel tank with vehicle operation and handling. 4. Vary the throttle positions. Do not operate at slower speeds during the break-in the clutches and belt by operating at sustained idle. 5. Break in period. Pull only light loads. OPERATION Break-In Period Engine and Drivetrain Break-in of the clutches and drive belt will ensure a longer life and better performance.
Owners Manual
Page 79
... towing heavy cargo to maintain stable driving conditions. 4. Never exceed the weight capacities specified for your ATV on the rear rack) and mounted as low as possible. 3. All Models: NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34 kg) and/or front cargo loads are above 37 lbs. (17 kg). Slow down. 8. Balance, handling and control...
... towing heavy cargo to maintain stable driving conditions. 4. Never exceed the weight capacities specified for your ATV on the rear rack) and mounted as low as possible. 3. All Models: NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34 kg) and/or front cargo loads are above 37 lbs. (17 kg). Slow down. 8. Balance, handling and control...
Owners Manual
Page 80
... than 4" (10 cm). Avoid towing on hitch) must not exceed the maximum weight capacity of the vehicle. If towing a load, reduce rear rack cargo weight by the amount of tongue weight. • The combination of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, passenger, accessories, cargo and weight on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg...
... than 4" (10 cm). Avoid towing on hitch) must not exceed the maximum weight capacity of the vehicle. If towing a load, reduce rear rack cargo weight by the amount of tongue weight. • The combination of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, passenger, accessories, cargo and weight on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg...
Owners Manual
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Break-in oil level check Break-in oil level check Break-in oil and filter change Ź Demand drive fluid (extreme use) Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension D Throttle Cable/ Throttle Release Switch Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses 25 H 25 H 1M 1M 250 (400) 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 1M 1M 1M 3M...
Break-in oil level check Break-in oil level check Break-in oil and filter change Ź Demand drive fluid (extreme use) Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension D Throttle Cable/ Throttle Release Switch Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses 25 H 25 H 1M 1M 250 (400) 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 1M 1M 1M 3M...
Owners Manual
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... M Miles (Km) 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant D Valve clearance D Toe adjustment Headlight aim...
... M Miles (Km) 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant D Valve clearance D Toe adjustment Headlight aim...
Owners Manual
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... an accident or overturn. WARNING! Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. Lower the vehicle to specification. Always ensure that all nuts are torqued to the ground. 6. MAINTENANCE Tires Wheel Installation 1. Install the wheel nuts and finger-tighten them. 5. Loose nuts could cause a tire to specification. Wheel Type All Nut Torque 75 ft-lbs (102...
... an accident or overturn. WARNING! Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for service. Lower the vehicle to specification. Always ensure that all nuts are torqued to the ground. 6. MAINTENANCE Tires Wheel Installation 1. Install the wheel nuts and finger-tighten them. 5. Loose nuts could cause a tire to specification. Wheel Type All Nut Torque 75 ft-lbs (102...
Owners Manual
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... the pod. 115 CAUTION! Pull the pod cover forward. Turn the lamp counter-clockwise to cool before servicing. 2. Headlight Lamp Replacement When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. 1. SP/XP Models: Remove the seven (7) headlight pod screws. Non-SP/XP: Remove the five (5) headlight pod screws. Make sure the tab on the wiring. 3. Install the new lamp. Allow lamps...
... the pod. 115 CAUTION! Pull the pod cover forward. Turn the lamp counter-clockwise to cool before servicing. 2. Headlight Lamp Replacement When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. 1. SP/XP Models: Remove the seven (7) headlight pod screws. Non-SP/XP: Remove the five (5) headlight pod screws. Make sure the tab on the wiring. 3. Install the new lamp. Allow lamps...
Owners Manual
Page 120
Headlight Housing Replacement (Non-SP/XP Models) 1. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Unplug the headlamp from the speedometer. 3. Headlight 4. Use a small screwdriver to remove the o-rings from the bracket for removal. 6. Pull the headlight housing up from the headlight mounting tabs. 5. MAINTENANCE Lights Headlight Housing Replacement (SP/XP Models) 1. Reverse the steps to install the new housing and reassemble the pod. 118...
Headlight Housing Replacement (Non-SP/XP Models) 1. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. Unplug the headlamp from the speedometer. 3. Headlight 4. Use a small screwdriver to remove the o-rings from the bracket for removal. 6. Pull the headlight housing up from the headlight mounting tabs. 5. MAINTENANCE Lights Headlight Housing Replacement (SP/XP Models) 1. Reverse the steps to install the new housing and reassemble the pod. 118...
Owners Manual
Page 121
MAINTENANCE Lights Lower Headlamp Replacement 1. Install the new lamp. 4. Turn the headlight harness clockwise to remove it. 3. Harness Taillight/Brakelight Lamp Replacement Connector Lamp 119 Turn the lamp counter-clockwise to secure the headlamp. 1. Test the light for proper operation. Remove the harness connector from the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Reinstall the harness connector. 5. Reinstall the harness assembly into...
MAINTENANCE Lights Lower Headlamp Replacement 1. Install the new lamp. 4. Turn the headlight harness clockwise to remove it. 3. Harness Taillight/Brakelight Lamp Replacement Connector Lamp 119 Turn the lamp counter-clockwise to secure the headlamp. 1. Test the light for proper operation. Remove the harness connector from the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Reinstall the harness connector. 5. Reinstall the harness assembly into...
Owners Manual
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...; Transmission • Brake fluid (change fluids as recommended. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. See page 113. 2. Fluid Levels Inspect the fluid levels. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. See page 98. Allow the engine to run for the recommended amount. Air Filter / Air Box 1. Stabilize the Fuel 1. Oil and Filter Change...
...; Transmission • Brake fluid (change fluids as recommended. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. See page 113. 2. Fluid Levels Inspect the fluid levels. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. See page 98. Allow the engine to run for the recommended amount. Air Filter / Air Box 1. Stabilize the Fuel 1. Oil and Filter Change...
Owners Manual
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... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
Owners Manual
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...) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EH085OLE Displacement 850 cc Bore x Stroke 87 x 71.5 mm Alternator Output 475w @ 1200 RPM/Peak 630w Compression Ratio 11.0:1 Starting System Electric Ignition System Bosch EFI (ECU Controlled) Ignition Timing 6° +/- 5° BTDC @ 1200 RPM Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual...
...) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EH085OLE Displacement 850 cc Bore x Stroke 87 x 71.5 mm Alternator Output 475w @ 1200 RPM/Peak 630w Compression Ratio 11.0:1 Starting System Electric Ignition System Bosch EFI (ECU Controlled) Ignition Timing 6° +/- 5° BTDC @ 1200 RPM Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual...
Owners Manual
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SPECIFICATIONS SPORTSMAN Touring 850 SP Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (POLARIS Variable Transmission) In-Line H-L-N-R-P Dual a-arm, 9" (22.9 cm) travel Dual a-arm with Rolled IRS, 10" (25.4 cm) travel 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 26 x 8 - 14 / 7 psi (48.3 kPa) 26 ...
SPECIFICATIONS SPORTSMAN Touring 850 SP Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (POLARIS Variable Transmission) In-Line H-L-N-R-P Dual a-arm, 9" (22.9 cm) travel Dual a-arm with Rolled IRS, 10" (25.4 cm) travel 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 26 x 8 - 14 / 7 psi (48.3 kPa) 26 ...
Owners Manual
Page 157
..., you should consult an authorized dealer to perform the warranty repair. This policy does not apply to products registered to an authorized POLARIS dealer. If you move to continue your warranty coverage and to products that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to...
..., you should consult an authorized dealer to perform the warranty repair. This policy does not apply to products registered to an authorized POLARIS dealer. If you move to continue your warranty coverage and to products that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to...
Owners Manual
Page 159
... EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other components not covered by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge...
... EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other components not covered by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge...
Owners Manual
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... Riding Gear ...10-11 S Safe Operation Practices ...59 Safety Labels ...23-29 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...90 Seat Removal (1-Up Models) ...110 Seat Removal (Touring) ...110 Severe Use ...92 Shock Loading the Winch ...88-89 Side Panel Removal...109 Sidehilling ...68 Signal Words ...5 Spark Arrester ...123 Spark Plug Inspection ...120-121 Spark Plug Recommendations...120 Spark Plugs ...120-121 Speedometer ...44 Spring Adjustment, Rear Shock . . 131 Starting the Engine ...61 Steering Assembly ...104...
... Riding Gear ...10-11 S Safe Operation Practices ...59 Safety Labels ...23-29 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...90 Seat Removal (1-Up Models) ...110 Seat Removal (Touring) ...110 Severe Use ...92 Shock Loading the Winch ...88-89 Side Panel Removal...109 Sidehilling ...68 Signal Words ...5 Spark Arrester ...123 Spark Plug Inspection ...120-121 Spark Plug Recommendations...120 Spark Plugs ...120-121 Speedometer ...44 Spring Adjustment, Rear Shock . . 131 Starting the Engine ...61 Steering Assembly ...104...