Owners Manual
Page 6
... DC jack ...5-10 Passenger grip warmer switch ...5-11 Shroud latches...5-12 Drive guard ...5-12 V-belt holders ...5-13 Storage areas ...5-13 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 Slide runners ...6-8 Skis and ski runners ...6-9 Steering system...6-9 Lights ...6-9 Air filter ...6-10 Fittings and fasteners ...6-10 Tool kit and recommended equipment...6-11 OPERATION ...7-1 Starting the...
... DC jack ...5-10 Passenger grip warmer switch ...5-11 Shroud latches...5-12 Drive guard ...5-12 V-belt holders ...5-13 Storage areas ...5-13 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 Slide runners ...6-8 Skis and ski runners ...6-9 Steering system...6-9 Lights ...6-9 Air filter ...6-10 Fittings and fasteners ...6-10 Tool kit and recommended equipment...6-11 OPERATION ...7-1 Starting the...
Owners Manual
Page 7
... Changing the engine oil...8-10 Cooling system ...8-13 V-belt replacement ...8-15 Checking the drive chain housing oil level and the drive chain tension ...8-17 Checking the brake pads...8-19 Checking the parking brake pads...8-19 Checking the brake fluid level...8-20 Brake fluid replacement...8-20 Suspension...8-20 Drive track adjustment...8-25 Ski alignment ...8-27 Handlebar adjustment ...8-27 Lubrication ...8-29 Headlight bulb replacement...8-30 Headlight beam adjustment...8-30 Battery ...8-31 Fuse replacement...8-31 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...
... Changing the engine oil...8-10 Cooling system ...8-13 V-belt replacement ...8-15 Checking the drive chain housing oil level and the drive chain tension ...8-17 Checking the brake pads...8-19 Checking the parking brake pads...8-19 Checking the brake fluid level...8-20 Brake fluid replacement...8-20 Suspension...8-20 Drive track adjustment...8-25 Ski alignment ...8-27 Handlebar adjustment ...8-27 Lubrication ...8-29 Headlight bulb replacement...8-30 Headlight beam adjustment...8-30 Battery ...8-31 Fuse replacement...8-31 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...
Owners Manual
Page 14
... of alcohol or drugs. 4. Apply the parking brake before operating this snowmobile. Never drive the snowmobile with all labels before starting the engine. Read the Owner's Manual and all of the snowmobile, always perform the pre-operation checks on public streets, roads, or highways. Make sure that the throttle lever moves freely and it is released. 5. This snowmobile was not manufactured...
... of alcohol or drugs. 4. Apply the parking brake before operating this snowmobile. Never drive the snowmobile with all labels before starting the engine. Read the Owner's Manual and all of the snowmobile, always perform the pre-operation checks on public streets, roads, or highways. Make sure that the throttle lever moves freely and it is released. 5. This snowmobile was not manufactured...
Owners Manual
Page 16
... hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Fuel may cause severe personal injury. Modifications made to release the throttle and apply the brake gently-not suddenly. Never store the snowmobile with other snowmobilers when going on surfaces other than snow or ice. Allow the engine to be stored for an extended period...
... hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Fuel may cause severe personal injury. Modifications made to release the throttle and apply the brake gently-not suddenly. Never store the snowmobile with other snowmobilers when going on surfaces other than snow or ice. Allow the engine to be stored for an extended period...
Owners Manual
Page 18
...V W X Y Z [ \ ] _ a Side mirror Tail/brake lights Snow flap Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever Shroud latch Main switch Auxiliary DC jack Starter lever Tachometer Low coolant temperature indicator light High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb...
...V W X Y Z [ \ ] _ a Side mirror Tail/brake lights Snow flap Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever Shroud latch Main switch Auxiliary DC jack Starter lever Tachometer Low coolant temperature indicator light High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb...
Owners Manual
Page 20
... warming up When the engine is released b. Because the throttle is idling. Regulate the speed of the drive system. NOTE: The engine can be started after it is warm. Warming up a cold engine. 1 2 3 4 Starter lever (choke) When starting the engine. @ ESU00361 Engine overheating prevention system This model is running cleanly, squeezing a the throttle lever 1 will return to idle when it shuts off to prevent overheating when the engine is spring-loaded, the snowmobile...
... warming up When the engine is released b. Because the throttle is idling. Regulate the speed of the drive system. NOTE: The engine can be started after it is warm. Warming up a cold engine. 1 2 3 4 Starter lever (choke) When starting the engine. @ ESU00361 Engine overheating prevention system This model is running cleanly, squeezing a the throttle lever 1 will return to idle when it shuts off to prevent overheating when the engine is spring-loaded, the snowmobile...
Owners Manual
Page 21
... not work properly. WARNING @ G G A @ If the T.O.R.S. will operate CA-19E B Item Throttle switch Throttle position sensor Engine È É Ê 1 2 3 a b c d @ Idling/ starting Off Closed Run C Idling/starting Running Trouble Throttle position sensor (throttle valve position) Throttle switch Throttle cable On Off Open Closed NOTE: When the T.O.R.S. is designed to interrupt the ignition and keep the engine speed between 2,800 and 3,000 r/min if the carburetor fails to return to use the specified spark plug and spark plug cap...
... not work properly. WARNING @ G G A @ If the T.O.R.S. will operate CA-19E B Item Throttle switch Throttle position sensor Engine È É Ê 1 2 3 a b c d @ Idling/ starting Off Closed Run C Idling/starting Running Trouble Throttle position sensor (throttle valve position) Throttle switch Throttle cable On Off Open Closed NOTE: When the T.O.R.S. is designed to interrupt the ignition and keep the engine speed between 2,800 and 3,000 r/min if the carburetor fails to return to use the specified spark plug and spark plug cap...
Owners Manual
Page 25
... in the coolant reservoir. (See page 6-4.) CAUTION: @ Do not operate the engine if it overheats. @ ESU04251 Self-diagnostic system This model is displayed during operation, there may be some problem with a self-diagnostic system for various electrical circuits. Stop the engine and allow the engine to cool off. If the self-diagnosis warning indicator, warning light, and an error code flash after...
... in the coolant reservoir. (See page 6-4.) CAUTION: @ Do not operate the engine if it overheats. @ ESU04251 Self-diagnostic system This model is displayed during operation, there may be some problem with a self-diagnostic system for various electrical circuits. Stop the engine and allow the engine to cool off. If the self-diagnosis warning indicator, warning light, and an error code flash after...
Owners Manual
Page 45
... the parking brake is applied. Turn the main switch to preserve the battery. Make sure that the engine stop switch is returned to the closed position. @ 2. After the engine starts, put the starter lever (choke) in the off position. @ 1. Each attempt should be operated when the engine stop switch is warm. Put the starter lever (choke) in the on any one attempt. 7-1 @ The starter motor...
... the parking brake is applied. Turn the main switch to preserve the battery. Make sure that the engine stop switch is returned to the closed position. @ 2. After the engine starts, put the starter lever (choke) in the off position. @ 1. Each attempt should be operated when the engine stop switch is warm. Put the starter lever (choke) in the on any one attempt. 7-1 @ The starter motor...
Owners Manual
Page 47
... the controls. Also, read this Owner's Manual completely and understand the operation of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Set the parking brake and follow the instructions on pages 7-1-7-2 to start out and accelerate 1. Avoid high speeds until you have become thoroughly familiar with operating your snowmobile at maximum performance until...
... the controls. Also, read this Owner's Manual completely and understand the operation of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Set the parking brake and follow the instructions on pages 7-1-7-2 to start out and accelerate 1. Avoid high speeds until you have become thoroughly familiar with operating your snowmobile at maximum performance until...
Owners Manual
Page 48
... sharper or is also important to prevent track slippage. Turning Riding uphill For most snow surfaces, "body English" is pointed downhill, mount your upper body into the turn to regain balance. Then pull the rear of the turn. As you start the climb, and then reduce the throttle to keep your skill. Restart the engine, release the parking brake, and descend the hill.
... sharper or is also important to prevent track slippage. Turning Riding uphill For most snow surfaces, "body English" is pointed downhill, mount your upper body into the turn to regain balance. Then pull the rear of the turn. As you start the climb, and then reduce the throttle to keep your skill. Restart the engine, release the parking brake, and descend the hill.
Owners Manual
Page 49
... this happens, steer in your 7-5 Traversing a slope WARNING @ WARNING @ When you to slip sideways on snow. This will make it easier for turning, stopping, and starting is going to tip over, dismount your snowmobile could begin to properly position your body weight as needed. This position will allow you to shift your weight to kneel with light pressure. It is not...
... this happens, steer in your 7-5 Traversing a slope WARNING @ WARNING @ When you to slip sideways on snow. This will make it easier for turning, stopping, and starting is going to tip over, dismount your snowmobile could begin to properly position your body weight as needed. This position will allow you to shift your weight to kneel with light pressure. It is not...
Owners Manual
Page 55
.../temperature) is most important for best performance and safe operation. Check fuel hose for leakage. G G G G G G G G G G G 8-9 6-3-6-4 Every 20,000 km 8-10-8-12 (12,000 mi) 6-1-6-2 Engine coolant 6-4, 8-13-8-14 8-13 5-2, 6-5 ∗ Air bleed the cooling system if necessary. Replace if necessary. 8-4-8-5 ∗ Valve clearance Engine oil Engine oil filter cartridge Fuel ∗ Fuel filter ∗ Fuel line Check clearance. Replace if necessary. Check operation. ∗ Repair if necessary. CD-01E Item...
.../temperature) is most important for best performance and safe operation. Check fuel hose for leakage. G G G G G G G G G G G 8-9 6-3-6-4 Every 20,000 km 8-10-8-12 (12,000 mi) 6-1-6-2 Engine coolant 6-4, 8-13-8-14 8-13 5-2, 6-5 ∗ Air bleed the cooling system if necessary. Replace if necessary. 8-4-8-5 ∗ Valve clearance Engine oil Engine oil filter cartridge Fuel ∗ Fuel filter ∗ Fuel line Check clearance. Replace if necessary. Check operation. ∗ Repair if necessary. CD-01E Item...
Owners Manual
Page 56
... Drive guard V-belt Drive track and idler wheels Slide runners Check for wear and damage. Check for slight free play and/or replace pads if necessary. ∗ Replace brake fluid. Check deflection. ∗ Adjust if necessary. Lubricate shaft with specified grease as required. G G G G G G 5-10, 6-7 6-7, 8-15-8-17 6-8, 8-29-8-31 6-8 5-8-5-9, 6-6-6-7, 8-19-8-20 Brake and parking brake 8-20 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights...
... Drive guard V-belt Drive track and idler wheels Slide runners Check for wear and damage. Check for slight free play and/or replace pads if necessary. ∗ Replace brake fluid. Check deflection. ∗ Adjust if necessary. Lubricate shaft with specified grease as required. G G G G G G 5-10, 6-7 6-7, 8-15-8-17 6-8, 8-29-8-31 6-8 5-8-5-9, 6-6-6-7, 8-19-8-20 Brake and parking brake 8-20 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights...
Owners Manual
Page 57
... master cylinder and caliper cylinder, replace the oil seals every two years. 3. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required. 2. Lubricate with specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool kit and...
... master cylinder and caliper cylinder, replace the oil seals every two years. 3. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required. 2. Lubricate with specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool kit and...
Owners Manual
Page 87
Specified fuses: 9Main fuse: 0"HEAD" (Headlight) fuse: A"SIG" (Signal) fuse: B"DC TERM" (Auxiliary DC jack) fuse: C"C/W" (Carburetor warmer) fuse: D"IGN" (Ignition) fuse: E Spare fuses (20 A, 10 A, 15 A, 3 A) F Spare main fuse 30 A 20 A 10 A 3A 20 A 15 A 8-33
Specified fuses: 9Main fuse: 0"HEAD" (Headlight) fuse: A"SIG" (Signal) fuse: B"DC TERM" (Auxiliary DC jack) fuse: C"C/W" (Carburetor warmer) fuse: D"IGN" (Ignition) fuse: E Spare fuses (20 A, 10 A, 15 A, 3 A) F Spare main fuse 30 A 20 A 10 A 3A 20 A 15 A 8-33
Owners Manual
Page 88
... the spark plugs dry; system malfunction ...Disconnect the throttle switch connectors and connect the wire harness connectors together to inspect. G Worn or damaged piston and cylinder ...Ask a Yamaha dealer to bypass the T.O.R.S. 3. B. is discharged, the engine can cause electrical system damage or A FIRE HAZARD. @ CAUTION: @ WARNING @ G G Before bypassing the T.O.R.S., make sure that the throttle returns properly to jump-start 1. Apply the parking brake and turn the main switch...
... the spark plugs dry; system malfunction ...Disconnect the throttle switch connectors and connect the wire harness connectors together to inspect. G Worn or damaged piston and cylinder ...Ask a Yamaha dealer to bypass the T.O.R.S. 3. B. is discharged, the engine can cause electrical system damage or A FIRE HAZARD. @ CAUTION: @ WARNING @ G G Before bypassing the T.O.R.S., make sure that the throttle returns properly to jump-start 1. Apply the parking brake and turn the main switch...
Owners Manual
Page 90
.... Problem with the driveline ...See H above. 9-3 WARNING @ Be sure to expel excess fuel. D. "Hydrostatic lock" occurs when fuel has filled the cylinders when the vehicle has been transported...Remove the spark plugs and turn the engine over several times with the ignition off to pull the lead covers back over the terminals completely. Air in ...Pull it out. 2. Leaking coolant ...Ask a Yamaha dealer to inspect. 3. Malfunctioning V-belt clutch ...Ask a Yamaha dealer...
.... Problem with the driveline ...See H above. 9-3 WARNING @ Be sure to expel excess fuel. D. "Hydrostatic lock" occurs when fuel has filled the cylinders when the vehicle has been transported...Remove the spark plugs and turn the engine over several times with the ignition off to pull the lead covers back over the terminals completely. Air in ...Pull it out. 2. Leaking coolant ...Ask a Yamaha dealer to inspect. 3. Malfunctioning V-belt clutch ...Ask a Yamaha dealer...
Owners Manual
Page 97
...Y/ W B/L Br/ W L/G G Lg/L W/ Y B/Y W/R Y/L L (BLACK) Lg Br/Y Y/R Y/B Br/L B Y O W SUB-WIRE HARNESS 2 WIRE HARNESS SUB-WIRE HARNESS 3 TAIL/BRAKE LIGHT SUB-WIRE HARNESS G B Dg Dg B L / R O /B G B G/B Ch B R/B G Ch G/B R /B B L /Y G Y / B W Y L/R Y/B G L/Y L/R Y W L/ R O/B G B O/B L/ R I H I O Gy W Br W B/Y B/Y W/ G W/ R Br/W B/Y B (BLACK) (BLACK) Gy Br (BLACK) HEADLIGHT WIRE HARNESS SUB-WIRE HARNESS 1 WIRE HARNESS HEADLIGHT SUB-WIRE HARNESS 2 SUB-WIRE WIRE HARNESS HARNESS 1 W /R W /G Gy B 1 Br Br/W R R/W Br Br/ W RUN STOP Y/B B/L Br Br/W (BLACK) (BLACK) Br/W Br R (BLACK) (BLACK...
...Y/ W B/L Br/ W L/G G Lg/L W/ Y B/Y W/R Y/L L (BLACK) Lg Br/Y Y/R Y/B Br/L B Y O W SUB-WIRE HARNESS 2 WIRE HARNESS SUB-WIRE HARNESS 3 TAIL/BRAKE LIGHT SUB-WIRE HARNESS G B Dg Dg B L / R O /B G B G/B Ch B R/B G Ch G/B R /B B L /Y G Y / B W Y L/R Y/B G L/Y L/R Y W L/ R O/B G B O/B L/ R I H I O Gy W Br W B/Y B/Y W/ G W/ R Br/W B/Y B (BLACK) (BLACK) Gy Br (BLACK) HEADLIGHT WIRE HARNESS SUB-WIRE HARNESS 1 WIRE HARNESS HEADLIGHT SUB-WIRE HARNESS 2 SUB-WIRE WIRE HARNESS HARNESS 1 W /R W /G Gy B 1 Br Br/W R R/W Br Br/ W RUN STOP Y/B B/L Br Br/W (BLACK) (BLACK) Br/W Br R (BLACK) (BLACK...
Owners Manual
Page 98
... A.C. unit Ignition coil Spark plug Throttle position sensor Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground Passenger grip warmer relay Passenger grip warmer switch Passenger grip warmer DC back buzzer Gear position switch Brake light switch Tail/brake light V W X Y Z [ 12-2 \ ] _ a b c d e f g h i Speed sensor Fuel sender Oil level switch Meter assembly Warning light Low coolant temperature indicator light Multi-function meter Meter light High beam indicator light Auxiliary DC jack fuse "HEAD" (Headlight) fuse "SIG" (Signal) fuse...
... A.C. unit Ignition coil Spark plug Throttle position sensor Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground Passenger grip warmer relay Passenger grip warmer switch Passenger grip warmer DC back buzzer Gear position switch Brake light switch Tail/brake light V W X Y Z [ 12-2 \ ] _ a b c d e f g h i Speed sensor Fuel sender Oil level switch Meter assembly Warning light Low coolant temperature indicator light Multi-function meter Meter light High beam indicator light Auxiliary DC jack fuse "HEAD" (Headlight) fuse "SIG" (Signal) fuse...