Owners Manual
Page 6
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
Owners Manual
Page 7
... installing panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
... installing panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
Owners Manual
Page 8
... brake pedal Checking the wheel hub bearings Checking the stabilizer bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR...
... brake pedal Checking the wheel hub bearings Checking the stabilizer bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR...
Owners Manual
Page 10
... to turn at an angle that would cause the vehicle to lean sharply to control the ATV on such terrain. Shift your weight forward. Always be especially cautious on these kinds of terrain. • Always follow the inspection and maintenance procedures and schedules described in this manual on excessively rough, slippery or loose terrain until you start down...
... to turn at an angle that would cause the vehicle to lean sharply to control the ATV on such terrain. Shift your weight forward. Always be especially cautious on these kinds of terrain. • Always follow the inspection and maintenance procedures and schedules described in this manual on excessively rough, slippery or loose terrain until you start down...
Owners Manual
Page 20
...". Park indicator light "P" 7. The electrical circuit of the warning light can be checked by turning the key to cool down for about 10 minutes. In this occurs during operation, stop the engine as soon as it is overloaded. High-range indicator light "H" 4. If the warning light does not come on when the engine overheats. Reverse indicator light "R" 6. EBU28662 1. Coolant temperature warning light " j l " 10.Electric Power Steering warning light "EPS" Coolant temperature warning light " JL" This warning light comes...
...". Park indicator light "P" 7. The electrical circuit of the warning light can be checked by turning the key to cool down for about 10 minutes. In this occurs during operation, stop the engine as soon as it is overloaded. High-range indicator light "H" 4. If the warning light does not come on when the engine overheats. Reverse indicator light "R" 6. EBU28662 1. Coolant temperature warning light " j l " 10.Electric Power Steering warning light "EPS" Coolant temperature warning light " JL" This warning light comes...
Owners Manual
Page 21
... not functioning. • If the steering load is too heavy (i.e., excessive steering use while the warning light is started . Continuous use when the ATV is traveling at a slow speed), the power assist is defective. EBU27280 ter the engine is on when the key is turned to "ON". EBU27542 Electric Power Steering warning light "EPS" This warning light comes on may be checked by turning the key to protect the EPS motor from overheating.
... not functioning. • If the steering load is too heavy (i.e., excessive steering use while the warning light is started . Continuous use when the ATV is traveling at a slow speed), the power assist is defective. EBU27280 ter the engine is on when the key is turned to "ON". EBU27542 Electric Power Steering warning light "EPS" This warning light comes on may be checked by turning the key to protect the EPS motor from overheating.
Owners Manual
Page 48
...: Manufacturer/model: DUNLOP/KT421 Size: AT25 x 8-12 Type: Tubeless Throttle lever Check the operation of accident. It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD • The tires listed below have been approved by the adjustment procedures provided in this manual, have a Yamaha dealer check for this ATV with improperly operating brakes...
...: Manufacturer/model: DUNLOP/KT421 Size: AT25 x 8-12 Type: Tubeless Throttle lever Check the operation of accident. It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD • The tires listed below have been approved by the adjustment procedures provided in this manual, have a Yamaha dealer check for this ATV with improperly operating brakes...
Owners Manual
Page 53
... position. The EPS warning light should come on, have a Yamaha dealer check the electrical circuit. Continue warming up before the next attempt. Apply the brake pedal, and then shift the drive select lever into the neutral or park position before starting off. Completely close the throttle lever and start the engine by pushing the start switch, then push it responds normally to start, release the start switch. Pause...
... position. The EPS warning light should come on, have a Yamaha dealer check the electrical circuit. Continue warming up before the next attempt. Apply the brake pedal, and then shift the drive select lever into the neutral or park position before starting off. Completely close the throttle lever and start the engine by pushing the start switch, then push it responds normally to start, release the start switch. Pause...
Owners Manual
Page 55
... synchronizing mechanism in reverse, the reverse indicator light should come on until the ATV starts moving the drive select lever along the shift guide. • Due to park and vice versa by moving . 4. When it is safe to the rear while backing. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) Engine break-in NOTE: • For ATVs...
... synchronizing mechanism in reverse, the reverse indicator light should come on until the ATV starts moving the drive select lever along the shift guide. • Due to park and vice versa by moving . 4. When it is safe to the rear while backing. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) Engine break-in NOTE: • For ATVs...
Owners Manual
Page 83
... Turn the ATV around and remount, following the procedure described in 2WD, apply only the front brake. The ATV could come off the ground. Apply the front brake. • 4WD or 4WD-LOCK: Apply both the front and rear brakes ...start to the park position after you begin rolling backwards: • Keep weight uphill. • 2WD: Never apply the rear brake while rolling backwards. WHAT CAN HAPPEN Could result in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: • Keep weight uphill. • Apply the brakes...
... Turn the ATV around and remount, following the procedure described in 2WD, apply only the front brake. The ATV could come off the ground. Apply the front brake. • 4WD or 4WD-LOCK: Apply both the front and rear brakes ...start to the park position after you begin rolling backwards: • Keep weight uphill. • 2WD: Never apply the rear brake while rolling backwards. WHAT CAN HAPPEN Could result in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all forward speed: • Keep weight uphill. • Apply the brakes...
Owners Manual
Page 94
.... A WARNING POTENTIAL HAZARD Servicing an engine while it as well as the owner's tool kit and the low-pressure tire gauge in the periodic maintenance and lubrication chart should be considered as a general guide under the seat. The intervals given in their respective compartments under normal riding conditions. EBU21647 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 Safety is running. EBU27100 Owner's manual and tool kit Be sure to put this owner's manual...
.... A WARNING POTENTIAL HAZARD Servicing an engine while it as well as the owner's tool kit and the low-pressure tire gauge in the periodic maintenance and lubrication chart should be considered as a general guide under the seat. The intervals given in their respective compartments under normal riding conditions. EBU21647 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 Safety is running. EBU27100 Owner's manual and tool kit Be sure to put this owner's manual...
Owners Manual
Page 150
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-57
Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-57
Owners Manual
Page 151
ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58 Remove the blown fuse, and then install a new fuse of the specified amperage.
ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58 Remove the blown fuse, and then install a new fuse of the specified amperage.
Owners Manual
Page 161
... will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. A plastic bag and strong rubber band may mar the paint or protective finish. Once most of the exhaust pipe to -reach places. 5. Many contain abrasives which may be applied to keep the cover pliable and glossy. 7. If the engine case is handy...
... will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. A plastic bag and strong rubber band may mar the paint or protective finish. Once most of the exhaust pipe to -reach places. 5. Many contain abrasives which may be applied to keep the cover pliable and glossy. 7. If the engine case is handy...
Owners Manual
Page 164
... length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...
... length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...
Owners Manual
Page 168
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Owners Manual
Page 173
... at that time for warranty by an authorized Yamaha ATV dealer. d. Modification to genuine Yamaha parts. SPECIFIC EXCLUSIONS from defects in effect, this warranty shall be inspected and registered for inspection and repairs at the time of manufacture and that new Yamaha ATVs purchased from the original purchaser to improper transportation. Operate and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes...
... at that time for warranty by an authorized Yamaha ATV dealer. d. Modification to genuine Yamaha parts. SPECIFIC EXCLUSIONS from defects in effect, this warranty shall be inspected and registered for inspection and repairs at the time of manufacture and that new Yamaha ATVs purchased from the original purchaser to improper transportation. Operate and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes...
Owners Manual
Page 174
... the Owner's Manual instead of your warranty registration card or other in the Owner's and Service Manual. Q. Q. May I .N. (frame number), dealer number (or dealer's name) as towing or transportation due to : 1. Yes, if you are my responsibility during the warranty period? Q. If a question or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake...
... the Owner's Manual instead of your warranty registration card or other in the Owner's and Service Manual. Q. Q. May I .N. (frame number), dealer number (or dealer's name) as towing or transportation due to : 1. Yes, if you are my responsibility during the warranty period? Q. If a question or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake...
Owners Manual
Page 178
... pads, checking the front and rear Brake pedal and rear brake lever Brake pedal, checking and lubricating Brake pedal free play and brake pedal position, adjusting and checking Brakes, front and rear F Final gear oil Four-wheel-drive/differential gear lock indicator Front and rear brake lever free play, checking Fuel Fuel tank cap Fuses, replacing C Cables, checking and lubricating Carrier, front Carrier, rear Chassis fasteners Cleaning Coolant Coolant temperature warning light D Differential gear lock indicator light H Handlebar switches Headlight beam, adjusting Headlight bulb, replacing...
... pads, checking the front and rear Brake pedal and rear brake lever Brake pedal, checking and lubricating Brake pedal free play and brake pedal position, adjusting and checking Brakes, front and rear F Final gear oil Four-wheel-drive/differential gear lock indicator Front and rear brake lever free play, checking Fuel Fuel tank cap Fuses, replacing C Cables, checking and lubricating Carrier, front Carrier, rear Chassis fasteners Cleaning Coolant Coolant temperature warning light D Differential gear lock indicator light H Handlebar switches Headlight beam, adjusting Headlight bulb, replacing...
Owners Manual
Page 179
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...