Owners Manual
Page 6
...13 Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights and switches ...5-7 EWB00011 WARNING...
...13 Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights and switches ...5-7 EWB00011 WARNING...
Owners Manual
Page 7
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-27 Differential gear oil ...8-29 Coolant ...8-32 Cleaning the air filter element ...8-39 Cleaning the spark arrester ...8-42 V-belt case drain plug ...8-44 Adjusting the throttle lever free play ...8-45 Valve clearance ...8-46 Adjusting the drive select lever safety system cable ...8-46 Brakes ...8-46 Checking the front and rear brake pads ...8-46 Checking the rear brake hose protectors ...8-47 Checking the brake fluid...
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-27 Differential gear oil ...8-29 Coolant ...8-32 Cleaning the air filter element ...8-39 Cleaning the spark arrester ...8-42 V-belt case drain plug ...8-44 Adjusting the throttle lever free play ...8-45 Valve clearance ...8-46 Adjusting the drive select lever safety system cable ...8-46 Brakes ...8-46 Checking the front and rear brake pads ...8-46 Checking the rear brake hose protectors ...8-47 Checking the brake fluid...
Owners Manual
Page 8
...55 Lubricating the steering shaft ...8-56 Battery ...8-56 Replacing a fuse ...8-59 Replacing a headlight bulb ...8-61 Adjusting a headlight beam ...8-63 Replacing the tail/brake light bulb ...8-63 Removing a wheel ...8-64 Installing a wheel ...8-65 Troubleshooting ...8-66 Troubleshooting charts ...8-67 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11...
...55 Lubricating the steering shaft ...8-56 Battery ...8-56 Replacing a fuse ...8-59 Replacing a headlight bulb ...8-61 Adjusting a headlight beam ...8-63 Replacing the tail/brake light bulb ...8-63 Removing a wheel ...8-64 Installing a wheel ...8-65 Troubleshooting ...8-66 Troubleshooting charts ...8-67 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11...
Owners Manual
Page 15
...Shift your weight forward. Practice turning at low speeds before you have mastered the turning technique described in this manual on any hill until you start down any hill. Avoid crossing the side of a hill as described in this manual. Always go down a hill at excessive speeds. Always be alert to control.... Never climb hills with excessively slippery or loose surfaces. Shift your weight to turn at faster speeds and never turn the ATV around on level ground. Always follow proper procedures for braking on these kinds of the ATV. Never go slowly and...
...Shift your weight forward. Practice turning at low speeds before you have mastered the turning technique described in this manual on any hill until you start down any hill. Avoid crossing the side of a hill as described in this manual. Always go down a hill at excessive speeds. Always be alert to control.... Never climb hills with excessively slippery or loose surfaces. Shift your weight to turn at faster speeds and never turn the ATV around on level ground. Always follow proper procedures for braking on these kinds of the ATV. Never go slowly and...
Owners Manual
Page 23
... light continue to flash, the differential is set to the "4WD" position. 4-4 The electrical circuit of the warning light can be working correctly. G If the steering load is too heavy (i.e., excessive steering use when the ATV is traveling at a slow speed), the power assist is not functioning. TIP G Due to protect the EPS motor from overheating. When this case, start moving to allow time for the steering...
... light continue to flash, the differential is set to the "4WD" position. 4-4 The electrical circuit of the warning light can be working correctly. G If the steering load is too heavy (i.e., excessive steering use when the ATV is traveling at a slow speed), the power assist is not functioning. TIP G Due to protect the EPS motor from overheating. When this case, start moving to allow time for the steering...
Owners Manual
Page 32
... the ATV, turn the adjusting screw in four-wheel-drive differential gear lock, the maximum traveling speed is completely engaged or disengaged. The speed limiter keeps the throttle from fully opening, even when the throttle lever is operating smoothly. To increase the maximum engine power available and the maximum speed of this switch.) 2WD 4WD 1 1. EBU18323 Speed limiter Your ATV is in direction (a). Regulate the speed of the...
... the ATV, turn the adjusting screw in four-wheel-drive differential gear lock, the maximum traveling speed is completely engaged or disengaged. The speed limiter keeps the throttle from fully opening, even when the throttle lever is operating smoothly. To increase the maximum engine power available and the maximum speed of this switch.) 2WD 4WD 1 1. EBU18323 Speed limiter Your ATV is in direction (a). Regulate the speed of the...
Owners Manual
Page 37
... seat Pull the seat lock lever upward and pull up the seat at the rear. Use of the seat into the seat holders and push down on the seat at the rear. Gasohol containing ethanol can cause damage to use a gasoline of a different brand. To install the seat Insert the projections on the front of unleaded fuel will extend spark plug life and reduce maintenance...
... seat Pull the seat lock lever upward and pull up the seat at the rear. Use of the seat into the seat holders and push down on the seat at the rear. Gasohol containing ethanol can cause damage to use a gasoline of a different brand. To install the seat Insert the projections on the front of unleaded fuel will extend spark plug life and reduce maintenance...
Owners Manual
Page 42
... DC jack cap, and then insert the accessory power plug into the jack. 4-23 WARNING The rear shock absorber assembly contains highly pressurized nitrogen gas. G Do not tamper with or attempt to "OFF". 2. Set the light switch to open flame or other high heat. The auxiliary DC jack can be used for any way. Start the engine. (See page 6-1.) 4. Special wrench Shock absorber cylinder damage could also result in any service.
... DC jack cap, and then insert the accessory power plug into the jack. 4-23 WARNING The rear shock absorber assembly contains highly pressurized nitrogen gas. G Do not tamper with or attempt to "OFF". 2. Set the light switch to open flame or other high heat. The auxiliary DC jack can be used for any way. Start the engine. (See page 6-1.) 4. Special wrench Shock absorber cylinder damage could also result in any service.
Owners Manual
Page 53
... be damaged. The engine can be started under the following conditions: G The drive select lever is recommended to start, release the start switch. Bring the ATV to a complete stop the ATV, otherwise the transmission may be as short as possible to Low-range 1. ECB00163 TIP This model is applied with an ignition circuit cutoff system. G The rear brake lever or brake pedal is equipped...
... be damaged. The engine can be started under the following conditions: G The drive select lever is recommended to start, release the start switch. Bring the ATV to a complete stop the ATV, otherwise the transmission may be as short as possible to Low-range 1. ECB00163 TIP This model is applied with an ignition circuit cutoff system. G The rear brake lever or brake pedal is equipped...
Owners Manual
Page 54
... obstacle or even a person behind you . Release the brake pedal, and then open the throttle lever gradually. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to Park EWB00720 WARNING Improper operation in serious injury. When you shift into or from reverse to reverse or from reverse or park without applying the brake pedal. 3. Bring the ATV to proceed...
... obstacle or even a person behind you . Release the brake pedal, and then open the throttle lever gradually. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to Park EWB00720 WARNING Improper operation in serious injury. When you shift into or from reverse to reverse or from reverse or park without applying the brake pedal. 3. Bring the ATV to proceed...
Owners Manual
Page 71
... clutch will engage and you will resist turning. Avoid higher speeds until you are thoroughly familiar with your skills or the conditions. Damage to the engine or drive train may lift off the ground, resulting in a loss of directional control. Practice turning at low speeds before trying more difficult terrain. Therefore, unless the wheel on page 6-1 to start to accelerate. With the engine idling, shift the drive...
... clutch will engage and you will resist turning. Avoid higher speeds until you are thoroughly familiar with your skills or the conditions. Damage to the engine or drive train may lift off the ground, resulting in a loss of directional control. Practice turning at low speeds before trying more difficult terrain. Therefore, unless the wheel on page 6-1 to start to accelerate. With the engine idling, shift the drive...
Owners Manual
Page 74
...you to lose control. If you are too steep for climbing steeper and/or rougher slopes, select "4WD" or 4WD-LOCK ("DIFF. Apply both the front and rear brakes gradually. Always check the terrain carefully before attempting any hill. LOCK"). When fully stopped, shift to the park position and ...throttle. Travel fast enough to maintain momentum, but not so fast that you cannot react to changes in the terrain as the wheels on the ATV. If you start to roll backwards, DO NOT apply either the front or rear brake as you climb. If you are in "2WD", apply only the front brake. Turn...
...you to lose control. If you are too steep for climbing steeper and/or rougher slopes, select "4WD" or 4WD-LOCK ("DIFF. Apply both the front and rear brakes gradually. Always check the terrain carefully before attempting any hill. LOCK"). When fully stopped, shift to the park position and ...throttle. Travel fast enough to maintain momentum, but not so fast that you cannot react to changes in the terrain as the wheels on the ATV. If you start to roll backwards, DO NOT apply either the front or rear brake as you climb. If you are in "2WD", apply only the front brake. Turn...
Owners Manual
Page 142
..., turn off the main switch when checking or replacing a fuse. 2. WARNING! An improper fuse or a substitute object can cause damage to the electrical system, which could lead to " " (off) and turn off all electrical circuits. 8-60 Auxiliary DC jack fuse Four-wheel-drive motor fuse Ignition fuse Radiator fan fuse Signaling system fuse Headlight fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-10.) If a fuse is blown, replace...
..., turn off the main switch when checking or replacing a fuse. 2. WARNING! An improper fuse or a substitute object can cause damage to the electrical system, which could lead to " " (off) and turn off all electrical circuits. 8-60 Auxiliary DC jack fuse Four-wheel-drive motor fuse Ignition fuse Radiator fan fuse Signaling system fuse Headlight fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-10.) If a fuse is blown, replace...
Owners Manual
Page 143
.... 4. Remove the cover at the rear of the headlight by pulling it as follows. 1. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-61 EBU27443 Replacing a headlight bulb If a headlight bulb burns out, replace it off. 1. Cover at the rear of the headlight 8 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 10.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 10.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: YFM5FGPB 40.0 A YFM5FGPHB...
.... 4. Remove the cover at the rear of the headlight by pulling it as follows. 1. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-61 EBU27443 Replacing a headlight bulb If a headlight bulb burns out, replace it off. 1. Cover at the rear of the headlight 8 2. Specified fuses: Main fuse: 40.0 A Headlight fuse: 10.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 10.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: YFM5FGPB 40.0 A YFM5FGPHB...
Owners Manual
Page 151
... pressure to the wheel axles. 3. WARNING! Test the brakes after washing. tion of many components. 1. Clean the seat with a chamois, clean towel or soft absorbing cloth. b. EBU25860 CLEANING AND STORAGE EBU25881 Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical...
... pressure to the wheel axles. 3. WARNING! Test the brakes after washing. tion of many components. 1. Clean the seat with a chamois, clean towel or soft absorbing cloth. b. EBU25860 CLEANING AND STORAGE EBU25881 Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical...
Owners Manual
Page 154
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 : 1 Starting system: Electric starter Lubrication system: Wet sump Engine oil... Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: 10 Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 : 1 Starting system: Electric starter Lubrication system: Wet sump Engine oil... Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: 10 Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
Owners Manual
Page 158
EPS fuse: YFM5FGPB 40.0 A YFM5FGPHB 40.0 A Headlight fuse: 10.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 20.0 A 10 10-5
EPS fuse: YFM5FGPB 40.0 A YFM5FGPHB 40.0 A Headlight fuse: 10.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 20.0 A 10 10-5
Owners Manual
Page 164
..., and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. All Models Thirty (30) months from this warranty shall include any part adjudged defective by Yamaha due to certain stated limitations. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM...
..., and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. All Models Thirty (30) months from this warranty shall include any part adjudged defective by Yamaha due to certain stated limitations. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM...
Owners Manual
Page 165
... person is in the Owner's Manual instead of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. A. Since all first purchasers against the possibility of the machine itself. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. don't forget to repair of a safety-related defect and recall. The customer's responsibility includes all of a motor vehicle to be "voided...
... person is in the Owner's Manual instead of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. A. Since all first purchasers against the possibility of the machine itself. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. don't forget to repair of a safety-related defect and recall. The customer's responsibility includes all of a motor vehicle to be "voided...
Owners Manual
Page 169
... compartments ...4-19 T Tail/brake light bulb, replacing ...8-63 Throttle lever ...4-13, 5-4 Throttle lever free play, adjusting ...8-45 Tires ...5-4 Troubleshooting ...8-66 Troubleshooting charts ...8-67 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-2 P Panels, removing and installing ...8-10 Park indicator light ...4-2 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-46 V-belt case drain plug ...8-44 Vehicle Emission Control Information label ...11...
... compartments ...4-19 T Tail/brake light bulb, replacing ...8-63 Throttle lever ...4-13, 5-4 Throttle lever free play, adjusting ...8-45 Tires ...5-4 Troubleshooting ...8-66 Troubleshooting charts ...8-67 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-2 P Panels, removing and installing ...8-10 Park indicator light ...4-2 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-46 V-belt case drain plug ...8-44 Vehicle Emission Control Information label ...11...