2006 Kawasaki MULE 610 4X4 Problems and Repair Information
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Free 2006 Kawasaki MULE 610 4X4 manuals!
Problems with 2006 Kawasaki MULE 610 4X4?
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Popular 2006 Kawasaki MULE 610 4X4 Manual Pages
Owners Manual - Page 8
..., Ltd. For those who plan to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products. However,... there may be considered a permanent part of the Mule and should remain with the proper operation of your vehicle...
Owners Manual - Page 9
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400 A/C) ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...
Owners Manual - Page 14
... SM with JASO MA, MA1 or MA2 SAE 10W-40 1.4 L (1.5 US qt) 12 SPECIFICATIONS
Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Front Rear Overall Drive Ratio: Forward Reverse...
Owners Manual - Page 20
18 LOCATION OF PARTS
28. 29. 30. 31. Parking Brake Warning Light
33. 34. 35. 36. Ignition Switch 38. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A/C) 37. Accessory Connector
39. 40. 41. 42.
Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32.
Glove Compartment Brake Fluid Level Brake Light Switch Light Switch
Owners Manual - Page 29
... or use of accessories, or vehicle modifications, will not move around while the vehicle is moving. Cargo weight should be equally distributed from side to help you make your determinations. This helps maintain stability by centralizing weight. Cargo should be securely anchored. Make sure the cargo will void the utility vehicle warranty. Recheck cargo security...
Owners Manual - Page 33
...or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed.
Passengers riding in the "LOADING INFORMATION" chapter.... Always latch the supporting hook when lifting the bed for engine maintenance and ...
Owners Manual - Page 37
... approved for use in unleaded gasoline by the U.S.
Fuels of low quality or not meeting standard industry specifications may result. and Canada which are required to sell such reformulated fuels as "gasohol" is allowed to reduce exhaust emissions. Fuel system damage and performance problems may result in your Kawasaki. You may not be used in unsatisfactory...
Owners Manual - Page 44
... lever up or down as indicated on the dashboard, to the shift lever. Refer to the "Reversing Gears" section in the "How to allow maximum transmission 42 GENERAL INFORMATION
j Shift Levers
This vehicle is equipped with the engine running above idling speed, or the...
Owners Manual - Page 53
...;, 16 psi)
Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. The time required is cold), no leaks. j
WARNING
Failure to a safe operating condition. DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Fuel ...Enough fuel in tread. HOW TO OPERATE 51
HOW TO OPERATE
Daily...
Owners Manual - Page 54
...work. Action smooth without excessive play 0 ∼ 20 mm (0 ∼ 0.8 in .). Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Brake fluid level between level ... pedal free play 2 ∼ 5 mm (0.1 ∼ 0.2 in each cell.
52 HOW TO OPERATE
Transmission Case Oil ...Oil level between H and L lines, no leaks. Check for dirt on or damage to rest...
Owners Manual - Page 58
This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. Failure to allow more distance to stop when carrying cargo or ...8226; Put (Low) position for KAF400A/C or "F" (Forward) pothe parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling.
Owners Manual - Page 61
... "F" (Forward) to "R" (Reverse) and vice versa for KAF400B when the vehicle is hard
to move the shift lever passing "H" position and does not move...engine running above idling speed, or the transmission could be damaged. Reversing Gears
the throttle pedal, and stop the vehicle. • Release you want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine...
Owners Manual - Page 65
... paved surfaces, because
Remember:
NOTE
it increases tire and drive train wear and makes the steering...stop while driving in reverse, or the transmission may be sure there are climbing steep...Engine" section. SAFE OPERATION 63
Driving in Reverse
Start the engine following the procedure in the "Shift Levers" section and "Reversing Gears" section. Refer to change gears while driving the vehicle...
Owners Manual - Page 67
... get a clear view. j
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility. Use the brakes to the hill. Do not turn...in low range for KAF400B. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. Don't apply power suddenly while climbing, or the front wheels...
Owners Manual - Page 68
... the tires are more likely to skid and braking effectiveness will be done very carefully and gradually to avoid tipping the vehicle over ...engine speed drops near an idle, the vehicle has no engine braking. Do not turn , do so carefully and gradually. Proceed slowly and cautiously. Normally you must be reduced. This is caused by the vehicle's automatic transmission which releases the engine...
Owners Manual - Page 75
...and filter according to the periodic maintenance chart in the owner's manual. A.
In order for several min• If utes for engine maintenance and adjustment. Dipstick & Oil Filler Hole B. Seatback
up...dipstick, wipe it dry, and insert it for the engine to function properly, maintain the engine oil at idle speed. NOTE
the vehicle has just been used too long. Not only do ...
Owners Manual - Page 79
...
Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. Seizure can lock the front and rear wheels and skid the front and rear tires,..., the oil viscosity may result in seizure.
MAINTENANCE AND ADJUSTMENT 77 Although 10W-40 engine oil is the recommended oil for the differential, pinion, and ring gears to function ...
Owners Manual - Page 82
...vehicle on the dipstick. Lift the cargo bed and support it into the filler hole but DO NOT SCREW IT IN. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission... any dirt or foreign materials to the owner's manual.
80 MAINTENANCE AND ADJUSTMENT
Transmission Case Oil
In order for the transmission, differential, pinion, and ring gears to function ...
Owners Manual - Page 84
... serious burns. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently... gets on the dipstick with a new one. Dispose of used oil properly. Contact your local authorities for approved disposal methods or possible recycling. Fill the transmission case up to the spec...
Owners Manual - Page 96
...screw on the base • Loosen plate above the transmission case and the idle adjusting screw on the carburetor. Link...Idle Speed: 1 175 ±75 r/min (rpm) Do not run the engine in a well-ventilated area. j
A. Axel Lever D. the cargo bed ... on the engine. 94 MAINTENANCE AND ADJUSTMENT
the gear shift lever in the "N" (Neutral) position. • Put Start • the engine, and warm...
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