2009 Kawasaki MULE 4010 Trans4x4 Diesel Problems and Repair Information
Get Help and Support for Kawasaki
View All Support Options Below
Free 2009 Kawasaki MULE 4010 Trans4x4 Diesel manuals!
Problems with 2009 Kawasaki MULE 4010 Trans4x4 Diesel?
Ask a Question
Other Models
Free 2009 Kawasaki MULE 4010 Trans4x4 Diesel manuals!
Problems with 2009 Kawasaki MULE 4010 Trans4x4 Diesel?
Ask a Question
Other Models
Popular 2009 Kawasaki MULE 4010 Trans4x4 Diesel Manual Pages
Owners Manual - Page 8
...process within the engine which we have provided space at your vehicle. Those items ...pump and injection timing characteristics. The fuel system has been calibrated to provide lean air/fuel mixture characteristics, with the applicable standards. Maintenance and Warranty Proper maintenance is carried out according to the instructions in this Owner's Manual at the end of this engine...
Owners Manual - Page 10
... who plan to do their Mule, a Service Manual is available for your Mule, give it is the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products. All rights reserved. FOREWORD
Congratulations on their own work should remain with the proper operation of your vehicle's controls, its features, capabilities, and limitations...
Owners Manual - Page 11
... OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Cold Weather Information...Lighting/Electrical Accessory Connectors ...Brake Pedal...Cargo Bed ...Glow Plug Light ...Coolant Temperature Warning Light...Fuel Tank...Fuel Requirements: ...Fuel Gauge...Air Filter Restriction Gauge...
Owners Manual - Page 12
...Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides ...Sliding and Skidding...Driving through Water...MAINTENANCE AND ADJUSTMENT ...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Injection Pump...Fuel Filter ...Fuel...124
Tires ......
Owners Manual - Page 16
14 SPECIFICATIONS
Compression Ratio Starting System Cylinder Numbering Method Firing Order Injection Pump Lubrication System Engine Oil Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Forward Reverse Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil Front Final Gear Case Oil Capacity...
Owners Manual - Page 38
...improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Glow Plug Light
The glow plug light goes... seconds when the main key is fully heated. Follow guidelines provided in the "How to the "Starting the Engine" section in the "LOADING INFORMATION" chapter. Always lower and latch the bed before driving. A. Do not ...
Owners Manual - Page 49
... the "Reversing Gears" section in the "How to the shift lever. "L" (Low) Position D. Make certain that the vehicle is completely stopped and the engine is moving or with the engine running above idling speed, or the transmission could be damaged. "N" (Neutral) Position E. Gear Shift Lever B. "R" (Reverse) Position
CAUTION
Do not shift from "H" (High), "L" (Low...
Owners Manual - Page 55
...problems. If such components need service, see an authorized Kawasaki dealer. Power Steering Warning Light
The power steering warning light will be a problem with an electrical power steering system. A. If the warning light illuminates any other steering problems... steering system functions only when engine is equipped with the light ...
j Steering Wheel
This vehicle is running. ż...
Owners Manual - Page 59
j
A.
Winch Bracket
4. 5. Side Plate B. Follow a manual to re-install the bumper and bumper cover. GENERAL INFORMATION 57 3. Screws A. After installing the winch, be sure to be supplied by the winch maker for installing the winch and other accessory as necessary. You can see the bracket attached to a cross -member.
Owners Manual - Page 60
..., poisonous gas. Fuel ...Engine oil ...Air Cleaner ...Tires ...Enough fuel in a closed area such as a garage. Oil level between level holes (when engine is minimal, and habitual performance of these checks every day before operation. Check the restriction gauge for the action required to return the vehicle to carbon monoxide poisoning, asphyxiation, and death. Transmission Case Oil...
Owners Manual - Page 67
j
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to the "OFF" position. the throttle pedal completely. • Release Press on the brake pedal evenly and firmly. •
WARNING
When ...
Owners Manual - Page 70
... the "R" (Re- NOTE
żWhen the shift lever is moved from "4WD" to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. When the shift lever is moved from "2WD" to the all way down "4WD". 68 HOW TO...
Owners Manual - Page 80
...lever to change gears while driving the vehicle in "4WD" on paved surfaces. Before shifting into low range. żDo not drive in reverse, or the transmission may be damaged. Remember: Turn ...żFor maximum torque shift into reverse, stop while driving in the "Starting the Engine" section. it increases tire and drive train wear and makes the steering feel tight.
żUse "4WD" on...
Owners Manual - Page 82
... down until you can get a clear view. żDon't turn sideways to the hill, or the vehicle may roll over.
NOTE
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill. Avoid hills with the brakes. WARNING
Do not turn sideways to...
Owners Manual - Page 83
... as necessary. NOTE
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. This is released completely and
the engine speed drops near an idle, the vehicle has no engine braking. DO NOT EXCEED MAXIMUM DOWNHILL SPEED: Low range - 12 mph...
Owners Manual - Page 94
Transmission Case
A. Gasket
a thin film of oil to the gasket and screw the • Apply cartridge in until the gasket touches the engine,
the engine up to the specified torque.
•
lowing table...new gasket. 92 MAINTENANCE AND ADJUSTMENT
j
A. Install the drain plug with good quality engine oil as specified in the crankcase to the filler hole in the cylinder head
1. 2. NOTE
ż...
Owners Manual - Page 99
..., and ring gears to the bottom thread of the • Fill filler opening with consequent loss of the transmission, differential, pinion, and ring gears and may result in seizure. j
Oil Level Inspection
the vehicle on tires can make them with soap and water.
Clean off any oil that no oil gets on the...
Owners Manual - Page 101
... oil, warm it up by running the
vehicle. Transmission Case B. Tighten it to the "H" (...transmission case, be careful that inadvertently gets on tires can make them with a good quality oil as specified in the table.
Fill the transmission case up any oil that no oil gets on the tires...Clean off any sediment. j
•
A. Transmission case oil is a toxic substance. MAINTENANCE AND...
Owners Manual - Page 103
... cooling fan. Coolant Level Inspection
the vehicle on level ground. • Situate Lift the ...car wash facility, could damage the radiator fins and impair the radiator's effectiveness. If the coolant level becomes low, the engine overheats and may suffer damage. CAUTION
Using high-pressure water, as from the engine and transfers it should be cleaned by installing unauthorized accessories...
Owners Manual - Page 116
Belt Drive Torque Converter
The vehicle is equipped with the Periodic Maintenance Chart. Fuel Tank
Dust and/or Water Inspection
lated inside ) B.
If the fuel tank is full but the engine feels as specified. j
A. Belt Drive Torque Converter (inside . The belt and driven pulley shoes should be done by an authorized Kawasaki dealer. Drain Plug...
2009 Kawasaki MULE 4010 Trans4x4 Diesel Reviews
We have not received any reviews for the 2009 Kawasaki MULE 4010 Trans4x4 Diesel yet.