2009 Kawasaki MULE 4010 Trans4x4 Problems and Repair Information

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Owners Manual - Page 6

...course, be competent mechanics and possess the special tools described in this manual. It is the result of Kawasaki's engineering expertise and a tradition of a new Kawasaki Mule. To ensure a ... text in this Owner's Manual carefully before starting your vehicle's controls, its features, capabilities, and limitations. For those who plan to do their Mule, a Service Manual is sold. No part...
Owners Manual - Page 7

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering ...
Owners Manual - Page 8

Driving through Water...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive ...
Owners Manual - Page 12

... to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) API SF or SG API SH, SJ or SL with JASO MA, MA1 or MA2 SAE 10W-40 Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction...
Owners Manual - Page 35

... engine is in order. See a dealer for inspection. NOTE A. NOTE If the warning light illuminates any other steering problems, refer to have the system checked. Steering Wheel This vehicle ... Warning Light The power steering warning light will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. Stop driving immediately and see ...
Owners Manual - Page 39

... this includes any source of 87. The types and volume of low quality or not meeting standard industry specifications may not be explosive under warranty. Fuels of fuel oxygenates approved for use of a strategy to expand and overflow through the vents in unsatisfactory performance. The octane rating of a gasoline is a measure of a higher octane rating.
Owners Manual - Page 40

... additives inhibit oxidation of gasoline may cause paint fading or damage. Fuel system damage and performance problems may use gasoline containing up to 10% ethanol (alcohol produced from the fuel tank and carburetors. Be extra careful not to 17.2%). Never store this manual. NOTE Gasoline containing up to spill gasoline or gasoline oxygenate blends during...
Owners Manual - Page 47

...This vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in "2WD" or "4WD". Refer to the "2WD-4WD Shifting" section in the "How to allow maximum transmission efficiency.... "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is located on the label next to the right of the high range for 2WD-4WD Shift Lever This...
Owners Manual - Page 55

Bolt Holes 4. 5. You can see the bracket attached to re-install the bumper and bumper cover. j A. Follow a manual to be sure to a cross -member. 54 GENERAL INFORMATION 3. Winch Bracket B. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary.
Owners Manual - Page 56

... to the Service Manual for the action required to return the vehicle to a safe operating condition. j WARNING Failure to carbon monoxide poisoning, asphyxiation, and death. Exhaust gases contain carbon monoxide; Engine oil ...Oil level between H and L lines, no leaks. Air Cleaner ...Check the restriction gauge for cuts, cracks, damage, or excessive wear. Transmission Case Oil...
Owners Manual - Page 59

... of the booster battery to start the engine. In the event of the front • Remove seat. Connecting Jumper Cables sure the ignition switch key is "run down," it should be used to the positive (+) terminal of the vehicle battery. j WARNING Battery acid generates hydrogen gas which is flammable and explosive under the...
Owners Manual - Page 61

... pedal. • Depress Put the gear shift lever into the "H" (High) or "L" • (Low) position. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. the throttle pedal completely. • Release Press on • Gradually the throttle pedal.
Owners Manual - Page 64

.... CAUTION Do not shift from "H" (High) or "L" (Low) to the "R" (Reverse) position. j żBefore NOTE shifting make certain that the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is in reverse, • stop the vehicle. • Release When you want to operate the...
Owners Manual - Page 75

...Reverse Start the engine following the procedure in reverse, close the throttle and gradually apply the brake. Refer to change gears while driving the vehicle in the mud....transmission may be sure there are climbing steep inclines, or driving on steep inclines or loose surfaces, or when stuck in the mud, with the differential locked under certain circumstances, for example, when the vehicle...
Owners Manual - Page 77

...Low) position until you can 't see far enough ahead. This is caused by the vehicle's automatic transmission which releases the engine at the bottom of a hill, slow down the hill controlling its descent with the...until you cannot see what is released completely and NOTE the engine speed drops near an idle, the vehicle has no engine braking. Use common sense. żNever drive past your ...
Owners Manual - Page 78

...tires are more likely to skid and braking effectiveness will be done very carefully and gradually to the hill, or the vehicle may roll over. This is released completely and NOTE the engine speed drops near an idle, the vehicle has no engine... pedal is caused by the vehicle's automatic transmission which releases the engine at an angle could cause the vehicle to lean to avoid any obstacles...
Owners Manual - Page 94

...tires, with consequent loss of the transmission, differential, pinion, and ring gears and may result in accordance with the Periodic Maintenance Chart. out the dipstick and check the oil level. Lift the cargo bed and support it into the filler hole but DO NOT SCREW IT IN. WARNING Vehicle...dipstick. • • • Park the vehicle on level ground. Unscrew the oil filler plug, ...
Owners Manual - Page 96

... toxic substance. WARNING When draining or filling the transmission case, be careful that inadvertently gets on tires can make them with a new one. Transmission case oil is damaged, replace it to the ...ft·lb) Transmission Case Oil Type API "GL-5" Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 Fill the transmission case up to the spec-
Owners Manual - Page 97

... in front of low-pressure water. insects or mud can lead to overheating and consequent engine damage. Interference with the ignition switch off. the screen, and radiator fins of any ... the radiator by installing unauthorized accessories in accordance with a stream of the radiator or behind the cooling fan. Keep your hands and clothing away from a car wash facility, could damage the...
Owners Manual - Page 138

Include the name and address of use, accessories, dates that events occurred and what action has been ...problem. Also, all warranty and service resolutions take the following action: Contact the owner and/or service manager of America Only) Your satisfaction is in resolving your authorized Kawasaki dealer. In order to provide the model, product identification number, mileage ...

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