2010 Kawasaki Brute Force 650 4x4 Problems and Repair Information

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Owners Manual - Page 5

... a child under 16 years of this ATV safely. Use of age can result in this manual carefully and completely before starting your off-road vehicle will enjoy it safely. Read this manual can lead to cause environmental problems as well as conflicts with other people. Even youths starting at age 16 may not have...
Owners Manual - Page 6

...wheelies, jumps, or other vehicles including motorcycles and cars. SEVERE INJURY OR DEATH can... occur quickly, even during operation. żAlways go at excessive speeds. Alcohol and drugs impair your judgment and reaction time. żBefore starting: put transmission... procedures described. żThe Owner's Manual should receive training from other stunts. ...
Owners Manual - Page 8

... always know and obey laws and regulations governing ATV operation. żRefueling: Shut engine off and make sure the area is well ventilated and free from any source of...or pulling a trailer. Refer to the Loading Information chapter in this manual for an ATV. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer... or use of accessory items may affect vehicle handling. tached. Installation of...
Owners Manual - Page 9

... Manual is sold. The Service Manual contains detailed disassembly and maintenance information. Those who would like more detailed information on your purchase of printing. However there may be competent mechanics and possess the special tools described in this Owner's Manual carefully before starting your vehicle's controls, its purpose is the result of Kawasaki's engineering...
Owners Manual - Page 11

... Case ...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF LABELS ...LOCATION OF PARTS ...LOADING INFORMATION ...GENERAL INFORMATION ...Power Outlet Connector ...Auxiliary Electrical Accessory Connector ...Multifunction Meter ...Speedometer:...Fuel...
Owners Manual - Page 12

...Feet on the Footboards and Hands on the Handlebars...Before Starting the Engine ...Use the Parking Brake ...Modifications and Accessories ...Loading Your ATV...Perform the Daily Safety Checks ...Tire Air Pressure...Riding Terrain ...Riding in Reverse ...Riding in "4WD" ...Turning the Vehicle...Climbing Hills...Antenna Flag ...Traversing Hillsides ...Descending Hills...Sliding and Skidding...Riding...
Owners Manual - Page 15

SPECIFICATIONS 13 Capacity Coolant Capacity DRIVE TRAIN Driving System: Primary Final Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Forward Reverse Transmission Gear Ratio:... 13.43 (Low) 55.01 ∼ 11.19 3.098 (High) 4.833 (Low) 4.028 Equivalent to engine oil 0.43 L (0.45 US qt) MOBIL Fluid 424, CITGO TRANSGARD TRACTOR HYDRAULIC FLUID, Exxon Hydraul 560 0.9 ...
Owners Manual - Page 30

... and Accessories have been prepared to help you make the vehicle difficult to steer and affect vehicle handling in an unpredictable manner. NOTE cially designed for details on these surfaces while the vehicle is increased. We strongly recommend that extends beyond the rear of gravity. When adding cargo and pulling a trailer reduce speed. Shift transmission...
Owners Manual - Page 42

..., return the vehicle to the dealer immediately for inspections, adjustment, and/or repairs as well, you need to return the vehicle to the dealer... an hour meter to the "Belt Drive Transmission" section on the "Maintenance and Adjustment"... belt must be performed. j NOTICE The Belt Check Indicator Light comes on when the vehicle has been used for more detailed engine oil information. Excessive...
Owners Manual - Page 50

... low quality or not meeting standard industry specifications may result. Fuel system damage and performance problems may result in unsatisfactory performance. You may not be used in areas of the U.S. and Canada which are required to sell such reformulated fuels as "gasohol" is a measure of its resistance to severe engine damage. Fuel containing these oxygenates can lead to...
Owners Manual - Page 51

...żWith the fuel tap in the ON position, fuel flows to NOTE the carburetors only when the engine is started or running, and fuel supply is shut off when the engine is recommended that you...rating lower than 5% methanol. See the Storage section in the fuel tank. Certain ingredients of the fuel which minimizes gummy deposits. When the When not operating your Kawasaki for 30 to ...
Owners Manual - Page 56

...a trailer, and sustained low -speed riding can lead to high or low range when the vehicle is in motion could cause engine damage. "H" (High) position D. Use the low range for agricultural use . Shift Lever ... This vehicle is located at low speeds for climbing hills, pulling a trailer, or keeping constant low speeds for these conditions. The shift lever is equipped with a sub-transmission and ...
Owners Manual - Page 57

...the engine running above idling speed, or the transmission could cause you , resulting in severe personal injury or death. HOW TO AVOID THE HAZARD Do not shift the transmission while the vehicle is... without looking where you are no people or obstacles behind you to shift the transmission. Stop the vehicle to hit a person or obstacle behind you are going . WHAT CAN HAPPEN Inattentive...
Owners Manual - Page 61

...the operator does not know how to decrease maximum engine power for the terrain, visibility and operating conditions, ...Turning in an accident. GENERAL INFORMATION 59 Throttle Limiter The vehicle is equipped with a throttle limiter to operate the ATV ... course and the operating techniques described in the Owner's Manual. Screw j WARNING HAZARD Operating this ATV at a speed...
Owners Manual - Page 66

...;Do not race the engine while the transmission is in neutral. żIt is important to perform the initial service after the first 10 hours (100 km, 60 mi) of operation as the break-in period. See the Periodic Maintenance Chart in " vehicle. NOTE Do not exceed ½ throttle during this vehicle. 64 BREAK-IN BREAK...
Owners Manual - Page 67

...performance of an accident or equipment damage. j WARNING HAZARD Failure to inspect the ATV before you a safe, reliable ride. HOW TO AVOID THE HAZARD Always inspect your dealer, or refer to the Service Manual for the action required to return the vehicle...HAPPEN Breathing exhaust gas leads to properly maintain the ATV. DANGER HAZARD Running the engine without ventilation. ...
Owners Manual - Page 71

WHAT CAN HAPPEN Shifting the transmission while the vehicle is in loss of control and accident with the engine running above idling speed, or the transmission could cause engine damage. NOTICE Shifting to high or low range when the vehicle is moving can lead to premature wear of the high range for these conditions. HOW TO AVOID...
Owners Manual - Page 88

.... It should roll, it is applied. 86 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine are: 1) Set the parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged...
Owners Manual - Page 89

... vehicle reliability. If you modify your ATV. All parts and accessories added to this ATV and should be installed and used according to an accident. SAFE OPERATION 87 Modifications and Accessories Installation of accessories may affect the handling of your ATV in some situations could lead to instructions. See the Loading Information chapter of this manual...
Owners Manual - Page 118

FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1,700 km (1 100 Every ml), or when year Belt indicator of...mi) of use ENGINE Transmission drive belt wear-inspect* Transmission drive belt deflection -inspect* Drive belt failure detection system function-inspect* Engine brake control lever-inspect* D = Service to the following items, always perform the Daily Safety ...

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