2010 Kawasaki MULE 4010 Trans4x4 Realtree APG HD Problems and Repair Information

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Owners Manual - Page 7

... of Kawasaki's engineering expertise and a tradition of a new Kawasaki Mule. Please read this Owner's Manual aboard your new...manual. For those who plan to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. The Service Manual contains detailed disassembly and maintenance information. Keep this Owner's Manual...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering ...
Owners Manual - Page 9

Driving through Water...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive ...
Owners Manual - Page 13

SPECIFICATIONS 11 Compression Ratio Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Forward Reverse Transmission Gear Ratio: Forward 4WD gear 2-speed & ...
Owners Manual - Page 36

...steering becomes more difficult than usual or you install wireless equipment on when the engine starts, there may affect the ECU. NOTE Do not tamper with the light ... light will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. NOTE A. See a dealer for inspection. Steering Wheel This vehicle is in the "MAINTENANCE AND ADJUSTMENT...
Owners Manual - Page 40

...warranty. Fuel Requirements: Fuel Type This vehicle is certified to the top. The Antiknock Index is an average of the Research Octane Number (RON) and the Motor Octane Number (MON) as part of low quality or not meeting standard industry specifications may cause the fuel...the tank completely to operate on service station pumps in unsatisfactory performance. Use clean, fresh unleaded gasoline...
Owners Manual - Page 41

... result. Never use gasoline with cosolvents and corrosion inhibitors. Gasoline containing methanol must also be used in your Kawasaki for use . Never store this manual. Fuel system damage and performance problems may use gasoline containing up to 17.2%). When not operating your Kawasaki. Before storage it is methyl tertiary butyl ether (MTBE). Gasoline/Ether...
Owners Manual - Page 48

... of the torque converter belt and pulleys. The 2WD-4WD shift lever is located on the label next to "R" (Reverse) and vice versa when the vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in the "How to Operate" chapter. "L" (Low) Position D. "N" (Neutral) Position E. This...
Owners Manual - Page 56

54 GENERAL INFORMATION 3. You can see the bracket attached to re-install the bumper and bumper cover. Follow a manual to be sure to a cross -member. Winch Bracket B. Bolt Holes 4. 5. j A. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary.
Owners Manual - Page 57

..., or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi) 167 kPa (1.7 kgf/cm², 24 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. j WARNING Failure to...
Owners Manual - Page 58

... between H and L lines, no leaks. Brakes ...Check for dirt on or damage to rest position when released. 56 HOW TO OPERATE Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Throttle pedal operates smoothly and returns to lights. Electrical Equipment ...All lights and horn work. Brake fluid level...
Owners Manual - Page 60

...volt booster battery and jumper cables may be removed and charged. j DANGER Battery acid generates hydrogen gas which is turned to • Make "OFF". Connecting Jumper Cables sure the ignition switch key is... battery. the cover under certain conditions. In the event of the vehicle battery. It is present within a battery at least five minutes. 58 HOW TO OPERATE Jump Starting If your...
Owners Manual - Page 62

... you are familiar with the controls. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Employ the brakes to prevent it from stalling.
Owners Manual - Page 65

j żBefore NOTE shifting make certain that the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is in reverse, • stop the vehicle. • Release When you want to operate the vehicle in motion. NOTICE Do not shift from "H" (High) or "L" (Low) to "R" (Reverse) and...
Owners Manual - Page 76

...brake. żDo not drive in "4WD" on paved surfaces, because NOTE it increases tire and drive train wear and makes the steering feel tight. żUse "4WD" on ...vehicle in the "Starting the Engine" section. Driving in reverse, close the throttle and gradually apply the brake. 74 SAFE OPERATION Driving in Reverse Start the engine following the procedure in reverse, or the transmission...
Owners Manual - Page 78

..., slow down the hill controlling its descent with slippery sides that will cause you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of this vehicle. Use the brakes to overturn, causing severe injury or death. Do not climb hills where you to the hill. WARNING...
Owners Manual - Page 79

...by the vehicle's automatic transmission which releases the engine at an angle could cause the vehicle to lean to avoid any obstacles. j WARNING Riding sideways across a hill may cause the vehicle to skid... and NOTE the engine speed drops near an idle, the vehicle has no engine braking. Do not turn , do so carefully and gradually. This is loose because the tires are more likely to...
Owners Manual - Page 87

... result in engine seizure, accident, and injury. the vehicle on level ground. • Park Pull up dipstick out of oil. Stop the engine, then wait several min• If utes for all the oil to the periodic maintenance chart in the owner's manual. MAINTENANCE AND ADJUSTMENT 85 Engine Oil In order for the engine to measure...
Owners Manual - Page 95

... wheels and skid the rear tires, with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. j A. Transmission Case B. out the dipstick ...manual. Check the oil level and change the oil in seizure. Oil Level Inspection the vehicle on the dipstick. MAINTENANCE AND ADJUSTMENT 93 Transmission Case Oil In order for the transmission...
Owners Manual - Page 97

...bed and support it with its gasket. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on the dipstick... can make them with soap and water. Dispose of used oil properly. Fill the transmission case up to the spec- • Install the filler plug. • ified torque. Tighten it with a high ...

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