2011 Kawasaki KLX110 Problems and Repair Information

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Owners Manual - Page 7

... and maintenance requirements plus be able to always provide a safe riding environment and a properly maintained vehicle. This motorcycle is on its side. You, the parent (and most likely "riding instructor/mechanic...vehicle there are possible safety risks; You must be sure to ride unsupervised. Be sure he or she should a problem occur far from help. Read and understand the owner's manual...
Owners Manual - Page 9

... your motorcycle, please read this manual thoroughly in order to know your motorcycle the proper care and maintenance outlined in this manual, you for superior reliability, and performance. FOREWORD We wish to thank you will be minor discrepancies between the actual vehicle and the illustrations and text in this manual. Motorcycle & Engine Company © 2010 Kawasaki Heavy...
Owners Manual - Page 12

SPECIFICATIONS 11 Lubrication System Spark Plug TRANSMISSION Transmission Type Clutch Type: KLX110C KLX110D Driving System Gear Ratio: 1st 2nd 3rd 4th Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Engine Oil: Grade Kawasaki Performance 4-Stroke Motorcycle Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke ...
Owners Manual - Page 20

... spilled on service station pumps in the U.S.A. If gasoline is allowed to continue it off immediately. Fuel Requirement - Fuels of low quality or not meeting standard industry specifications may not be explosive under your warranty. The octane rating of a gasoline is filled completely to the top, heat may cause the fuel to detonation or "knocking". Operating problems that...
Owners Manual - Page 21

...never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may cause paint fading or damage. Fuel containing these oxygenates can also be blended with cosolvents and...up to 10% ethanol (alcohol produced from the fuel system. Certain ingredients of the fuel which minimizes gummy deposits. Never store this manual. You may use "gasohol" with "gasohol"...
Owners Manual - Page 25

... neutral. When using the kick pedal, make sure that prevents the engine from starting system. A. NOTE żThis motorcycle is equipped with a kick starting when the transmission is in neutral. Starting the Engine • Turn the fuel tap lever to the ON position. Fuel Tap B. 24 GENERAL INFORMATION j Kick Pedal This motorcycle is equipped with...
Owners Manual - Page 26

... of using the choke, and then start the engine. Choke Knob A. NOTE żFor KLX110D model; Engine Stop Switch Position B. NOTE żWhen the engine is cold, pull out the choke knob. when the clutch lever is pulled, the motorcycle can be started with the transmission in the position. GENERAL INFORMATION 25 • Check...
Owners Manual - Page 27

...the battery power will drop temporarily. when using the kick pedal, make sure that the transmission is in neutral, and do not pull in neutral. Wait 15 seconds between each operation ... the electric starter from operating when the clutch is engaged and the transmission is equipped with the throttle fully open until the engine starts. żThe KLX110D model is not in the clutch lever....
Owners Manual - Page 29

...Shift into 1st gear. the clutch starts to engage, open the throttle • As a little more, giving the engine just enough fuel to let out the • clutch lever very slowly. Open the throttle slowly. • • •... and 2nd gear. The neutral is equipped with a 4-speed "return shift" transmission. Shift into the next higher or lower gear. Open the throttle slowly.
Owners Manual - Page 30

...cause the transmission to jump out of gear and lead to ensure proper shifting. WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and ...j • • NOTICE When changing gears, press firmly on the shift pedal to engine damage. GENERAL INFORMATION 29 pedal, gently release the clutch lever, then release the shift pedal...
Owners Manual - Page 31

... when the motorcycle is in certain circumstances. Stopping the Engine the transmission into the neutral position. • Shift Close the throttle completely. • Push the engine stop switch to a stop switch is not used. NOTE...Shift down progressively to the OFF position. Engine Stop Switch Position B. • Turn the fuel tap lever to ensure good engine response at all speeds.
Owners Manual - Page 41

...; • • • †: Replace, add, adjust, clean or torque if necessary. replace K Front fork oil - K: Should be serviced by referring to the Service Manual or an authorized Kawasaki dealer. ż: Emission-related Item replace K Fuel hose - change 5 hours (1 month) Every 50 hours (6 months) 100 hours (12 months) See Page 42 42 - - Periodic Replacement...
Owners Manual - Page 42

... the engine, transmission and clutch to function properly, maintain the engine oil...engine seizure. the engine and run the engine at high enthe engine and wait several minutes at the proper level, and change the oil according to settle. NOTICE Racing the engine...in engine or transmission seizure, accident, and injury. the engine oil ... the engine. MAINTENANCE AND ADJUSTMENT 41 Engine Oil ...
Owners Manual - Page 43

Remove the oil filler plug. If no oil appears in the transmission and crankcase, reinstall the drain bolt and refill with the specified amount of oil. C. A. ...the oil drain bolt and position the vehicle perpendicular to the ground to allow all the oil to ensure long engine life. 42 MAINTENANCE AND ADJUSTMENT NOTE Oil and/or Oil Filter Change The engine oil and/or oil filter should be...
Owners Manual - Page 95

... Crankshaft seized Connecting rod small end seized Connecting rod big end seized Camshaft seized Transmission gear or bearing seized Kick shaft return spring broken Kick ratchet gear not engaging fuel in tank • No Fuel tap turned off • Engine plug dirty, broken, or gap improperly ad• Spark justed Spark missing or weak...
Owners Manual - Page 98

... too high or too low Main jet clogged Throttle valve does not fully open Air cleaner element clogged Muffler clogged Fuel contaminated with water or foreign matter Brake dragging Clutch slipping Engine overheating Engine oil level too high Engine oil viscosity too high Crankshaft bearing worn or damaged Ignition timing incorrect Crankshaft sensor defective...
Owners Manual - Page 99

... hub nut loose Clutch plate warped or rough Clutch hub spline damaged Gear shifting faulty Transmission does not go into gear; Knocking: Carbon built up in combustion chamber Fuel quality poor or type incorrect Spark plug type incorrect Engine overheating Igniter defective Piston slap: Piston clearance excessive Cylinder or piston worn Connecting rod...
Owners Manual - Page 100

... damaged Cylinder head gasket leaking Exhaust pipe leaking at cylinder head Crankshaft runout excessive Engine mounts loose Crankshaft bearing worn Camshaft chain tensioner trouble Camshaft chain, sprocket, chain ... in clutch housing gear teeth Transmission noise: Crankcase bearing worn or damaged Transmission gear worn or chipped Metal chip jammed in gear teeth Engine oil level or viscosity too ...
Owners Manual - Page 108

...to you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Your satisfaction is some important information regarding your vehicle's limited warranty. Here is important to...great, high-quality product with state-of the warranty coverage offered by the limited warranty can find the warranty period in this owner's manual. Frequently Asked Questions What is that it ...
Owners Manual - Page 109

... record your new Kawasaki vehicle. 108 YOUR WARRANTY/OWNER SATISFACTION You will also file all receipts for the service and/or items necessary to perform the maintenance so that will be responsible for paying for repairs needed because of an accident, to replace worn parts such as tires, chains, brakes, and for repairs needed authorization from your...

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