2011 Kawasaki MULE 4010 4x4 Problems and Repair Information

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Owners Manual - Page 6

... and need to take it and any warranty issues. Those items identified by the Periodic Maintenance Chart are unable to the instructions in keeping this Owner's Manual at your own expense. If there is a problem with your dealer to have provided space at the following address: Consumer Services Kawasaki Motors Corp., U.S.A. Box 25252 Santa...
Owners Manual - Page 8

... be minor differences between the actual product and illustrations and text in the Service Manual. However, there may be thoroughly familiar with the Mule when it whenever ... it is the result of Kawasaki's engineering expertise and a tradition of your vehicle's controls, its features, capabilities, and limitations. Please read this manual. Keep this publication may be competent ...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light ...Steering...
Owners Manual - Page 10

Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter ... 119 120 121 122 122 123 124 126 YOUR WARRANTY/OWNER SATISFACTION ...127 ENVIRONMENTAL PROTECTION ...131 MAINTENANCE RECORD ...132
Owners Manual - Page 14

12 SPECIFICATIONS Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 a 22°/4 000 (BTDC °/rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full ...
Owners Manual - Page 16

... or exceeds warranty and service requirements and can help to change without notice. 603 kg (1 330 lb) 363 kg (800 lb) Consistent use of your vehicle. 14 SPECIFICATIONS LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load MODEL INFORMATION MULE4010 4 × 4...KAF620M *Kawasaki Performance Oils and Lubricants have been specifically engineered for your...
Owners Manual - Page 35

...steering wheel position can be adversely affected and will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer to the "Steering Wheel" section in...difficult than usual or you install wireless equipment on when the engine starts, there may affect the ECU. A. Steering Wheel This vehicle is running. żIf you experience other time, it indicates...
Owners Manual - Page 39

...: Fuel Type This vehicle is certified to operate on service station pumps in the table below. If the tank is filled completely to the top, heat may result in areas of a strategy to reduce exhaust emissions. Fuels of a higher octane rating. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 j NOTICE If engine "knocking" or...
Owners Manual - Page 40

...gasoline containing up to 15% MTBE. When not operating your Kawasaki. Fuel system damage and performance problems may cause paint fading or damage. You may use gasoline with an ...product with "gasohol" in this manual. Before storage it is methyl tertiary butyl ether (MTBE). The most common ether is recommended that you drain all fuel from the fuel tank. NOTE żOther ...
Owners Manual - Page 47

... the shift lever. "R" (Reverse) Position NOTICE Do not shift from "H" (High), "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. Use the low gearing for maximum torque at low speeds, for climbing hills, pulling a trailer, or keeping...
Owners Manual - Page 56

j A. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary. Bolt Holes 4. 5. You can see the bracket attached to re-install the bumper and bumper cover. Follow a manual to be sure to a cross -member. Winch Bracket B. 54 GENERAL INFORMATION 3.
Owners Manual - Page 57

..., or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi) 167 kPa (1.7 kgf/cm², 24 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. HOW TO OPERATE...
Owners Manual - Page 58

.... Throttle pedal free play , rough spots, or strange noises. Action smooth without excessive play 5 a 10 mm (0.2 a 0.4 in.). 56 HOW TO OPERATE Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Steering ...Steering wheel free play 2 a 10 mm (0.1 a 0.4 in .). Throttle pedal operates smoothly and returns to lights. Electrical Equipment...
Owners Manual - Page 60

... condition. Connecting Jumper Cables sure the ignition switch key is turned to start the engine. In the event of the front • Remove seat. Seek medical attention. Cover... minal of the booster battery to the positive (+) terminal of the vehicle battery. A. j DANGER Battery acid generates hydrogen gas which is not practical, a 12 volt booster battery and jumper cables...
Owners Manual - Page 62

... drops near an idle, the vehicle has no engine braking. This is released completely and NOTE żPractice starting and ...result in accident and injury. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Braking NOTE j żWhen the throttle pedal is caused by...
Owners Manual - Page 65

... make certain that the vehicle is in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the gear shift lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is completely stopped.
Owners Manual - Page 69

...on paved surfaces, because it increases tire and drive train wear and makes the... the Engine" section. Refer to change gears while driving the vehicle in the...transmission may be sure there are climbing steep inclines, or driving on paved surfaces. Remember: Before shifting into the low position with the differential locked under certain circumstances, for example, when the vehicle...
Owners Manual - Page 87

... NOT SCREW IT IN. Oil Level Inspection the vehicle on the dipstick. Seizure can lock the rear wheels and skid the rear tires, with the rod. • Unscrew the oil filler plug, wipe its dipstick dry, and • insert it with consequent loss of the transmission, differential, pinion, and ring gears and may...
Owners Manual - Page 129

... manual. Frequently Asked Questions What is some important information regarding your Kawasaki dealer provided to you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. The warranty does not cover the cost of the warranty coverage offered by the limited warranty can find the warranty period in the Kawasaki Limited Warranty Certificate your vehicle's limited warranty...
Owners Manual - Page 130

... product and on your Kawasaki dealer. Your Kawasaki dealer offers a wide range of a failure you have the required servicing done by your new Kawasaki vehicle. You may purchase a Kawasaki Service Manual and any necessary repairs, whether they are covered by the limited warranty. The dealership should also explain its personnel. You can have the proper tools...

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