2011 Kawasaki MULE 4010 Trans4x4 Problems and Repair Information

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Owners Manual - Page 6

...: Consumer Services Kawasaki Motors Corp., U.S.A. You should keep a maintenance record for your own expense. at your vehicle. As the owner of emission control prior to its sale or delivery to the ultimate purchaser or while it and any warranty issues. If you have provided space at the end of this Owner's Manual at the...
Owners Manual - Page 8

... are subject to do their Mule, a Service Manual is available for your Mule, give it is the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products. All rights reserved. FOREWORD Congratulations on their own work should remain with the proper operation of your vehicle's controls, its features, capabilities, and limitations...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light...Steering ...
Owners Manual - Page 10

...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel... Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 130 131 132 133 133 134 ...
Owners Manual - Page 14

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC /rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki ...
Owners Manual - Page 16

...features, and specifications except for the camouflage surface treatment. *Kawasaki Performance Oils and Lubricants have been specifically engineered for your Kawasaki. 14 SPECIFICATIONS Headlight Tail/Brake Light LOAD CAPACITY Maximum Vehicle Load (...without notice. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your...
Owners Manual - Page 37

...will momentarily illuminate when the engine starts, then goes off in order. NOTE żThe power steering system functions only when engine is running. żIf...vehicle is in one second if the system is equipped with the light itself. GENERAL INFORMATION 35 j Power Steering Warning Light The power steering warning light will cause serious driving problems. If such components need service...
Owners Manual - Page 41

...NOTICE If engine "knocking" or "pinging" occurs, use of low quality or not meeting standard industry specifications may not be explosive under warranty. Fuels of poor quality or nonrecommended fuel may ...The Antiknock Index is certified to operate on service station pumps in the table below. Fuel Requirements: Fuel Type This vehicle is posted on unleaded regular grade gasoline only...
Owners Manual - Page 42

... store this manual. Before storage it is methyl tertiary butyl ether (MTBE). Fuel containing these oxygenates can also be blended with "gasohol" in unleaded gasoline include TAME (up to 16.7%) and ETBE (up to 10% ethanol (alcohol produced from the fuel tank. Be extra careful not to 17.2%). Fuel system damage and performance problems may cause...
Owners Manual - Page 49

... Operate" chapter. Make certain that the vehicle is completely stopped and the engine is equipped with three different shift levers: the gear shift lever, the 2WD-4WD shift lever and the differential shift lever. GENERAL INFORMATION 47 j Shift Levers This vehicle is equipped with a sub-transmission to allow maximum transmission efficiency. "H" (High) Position C. Refer to...
Owners Manual - Page 57

Remove the front bumper to be sure to a cross -member. Front Bumper B. Winch Bracket B. Follow a manual to gain access by the winch maker for installing the winch and other accessory as necessary. Bolt Holes 4. 5. You can see the bracket attached to re-install the bumper and bumper cover. Bolts C. j A. After installing the winch...
Owners Manual - Page 58

... ...Oil level between "H" and "L" lines on the dipstick (when engine is minimal, and habitual performance of these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi...
Owners Manual - Page 59

... lights. Throttle pedal free play 2 ∼ 10 mm (0.1 ∼ 0.4 in .). Parking brake lever travel: 8 ∼ 12 clicks. HOW TO OPERATE 57 Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Oil level between level lines, no leaks. Brake pedal free play 5 ∼ 10 mm (0.2 ∼ 0.4 in .). Coolant level...
Owners Manual - Page 61

...engine. Keep all times, even in a discharged condition. In the event of battery acid contact with skin, eyes, or clothing, wash the affected areas immediately with a battery. Seek medical attention. HOW TO OPERATE 59 Jump Starting If your vehicle... end of the vehicle battery. the cover under certain conditions. A. j DANGER Battery acid generates hydrogen gas which is turned ...
Owners Manual - Page 63

... familiar with the controls. Employ the brakes to prevent it from stalling. the parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Always allow for increased braking distance may result in accident and injury. the throttle pedal completely. •...
Owners Manual - Page 66

... make certain that the vehicle is in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the gear shift lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is completely stopped.
Owners Manual - Page 77

...drive in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight....snowy surfaces. SAFE OPERATION 75 Driving in Reverse Start the engine following the procedure in the "Shift Levers" section and ...vehicle completely. Remember: Gradually open the throttle and begin backing up to change gears while driving the vehicle in reverse, or the transmission...
Owners Manual - Page 96

... dirt or foreign materials to the owner's manual. out the dipstick and check the oil level. Check the oil level and change the oil in seizure. Oil Level Inspection the vehicle on the dipstick. Transmission Case B. Seizure can lock the rear wheels and skid the rear tires, with the rod. • Lift the oil...
Owners Manual - Page 140

... according to you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Your satisfaction is the Good Times Protection Plan? Congratulations on buying your Kawasaki dealer provided to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your Kawasaki vehicle. 138 YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to...
Owners Manual - Page 141

... an equally-qualified service facility. You may purchase a Kawasaki Service Manual and any necessary special tools directly from Kawasaki if the repair is a failure, investigating the cause of the problem, and getting any other time you have questions. Keep all necessary paperwork. Your dealer is responsible for the dealership's operations, its repair, warranty, and service work if you...

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